Joining and integration methods are critically needed as enabling
technologies for the full utilization of advanced ceramic
components in aerospace and aeronautics applications. One such
application is a lean direct injector for a turbine engine to
achieve low NOx emissions. In the application, several SiC
substrates with different hole patterns to form fuel and combustion
air channels are bonded to form the injector. Diffusion bonding is
a joining approach that offers uniform bonds with high temperature
capability, chemical stability, and high strength. Diffusion
bonding was investigated with the aid of titanium foils and
coatings as the interlayer between SiC substrates to aid bonding.
The influence of such variables as interlayer type, interlayer
thickness, substrate finish, and processing time were investigated.
Optical microscopy, scanning electron microscopy, and electron
microprobe analysis were used to characterize the bonds and to
identify the reaction formed phases.
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