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A tubular heat exchanger exemplifies many aspects of the challenge
in designing a pressure vessel. High or very low operating
pressures and temperatures, combined with sharp temperature
gradients, and large differences in the stiffnesses of adjoining
parts, are amongst the legion of conditions that behoove the
attention of the heat exchanger designer. Pitfalls in mechanical
design may lead to a variety of operational problems, such as
tube-to-tubesheet joint failure, flanged joint leakage, weld
cracks, tube buckling, and flow induced vibration. Internal
failures, such as pass partition bowing or weld rip-out, pass
partition gasket rib blow-out, and impingement actuated tube end
erosion are no less menacing. Designing to avoid such operational
perils requires a thorough grounding in several disciplines of
mechanics, and a broad understanding of the inter relationship
between the thermal and mechanical performance of heat exchangers.
Yet, while there are a number of excellent books on heat ex changer
thermal design, comparable effort in mechanical design has been
non-existent. This apparent void has been filled by an assortment
of national codes and industry standards, notably the "ASME Boiler
and Pressure Vessel Code" and the "Standards of Tubular Exchanger
Manufacturers Association. " These documents, in conjunction with
scattered publications, form the motley compendia of the heat
exchanger designer's reference source. The subject matter clearly
beckons a methodical and comprehensive treatment. This book is
directed towards meeting this need.
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