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Semisolid metallurgy (SSM) is now some 37-years-old in terms of
time from its conception and ?rst reduction to practice in the
laboratory. In the intervening years, there has been a steadily
growing body of research on the subject and the beginning of
signi?cant industrial applications. The overall ?eld of SSM
comprises today a large number of speci?c process routes, almost
all of which fall in the category of either "Rheocasting" or Thi-
casting." The former begins with liquid metal and involves
agitation during partial solidi?cation followed by forming. The
latter begins with solid metal of suitable structure and involves
heating to the desired fraction solid and forming. Research over
the past 37 years, and particularly over the last decade, has
provided a detailed picture of process fundamentals and led to a
wide range of speci?c SSM processes and process innovations.
Industrial studies and actual p- duction experience are providing a
growing picture of the process advantages and limitations. At this
time, the conditions for eventual wide adoption of SSM appear
favorable, both for nonferrous and ferrous alloys. It must,
however, be recognized that major innovations, such as SSM become
adopted only slowly by industries where capital
costsarehigh,pro?tmarginsaremodest,andfailuretomeetcustomercommitments
carries a high penalty.
Semisolid metallurgy (SSM) is now some 37-years-old in terms of
time from its conception and ?rst reduction to practice in the
laboratory. In the intervening years, there has been a steadily
growing body of research on the subject and the beginning of
signi?cant industrial applications. The overall ?eld of SSM
comprises today a large number of speci?c process routes, almost
all of which fall in the category of either "Rheocasting" or Thi-
casting." The former begins with liquid metal and involves
agitation during partial solidi?cation followed by forming. The
latter begins with solid metal of suitable structure and involves
heating to the desired fraction solid and forming. Research over
the past 37 years, and particularly over the last decade, has
provided a detailed picture of process fundamentals and led to a
wide range of speci?c SSM processes and process innovations.
Industrial studies and actual p- duction experience are providing a
growing picture of the process advantages and limitations. At this
time, the conditions for eventual wide adoption of SSM appear
favorable, both for nonferrous and ferrous alloys. It must,
however, be recognized that major innovations, such as SSM become
adopted only slowly by industries where capital
costsarehigh,pro?tmarginsaremodest,andfailuretomeetcustomercommitments
carries a high penalty.
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