This book details the emerging area of the induction of expert systems in thermal spray technology, replacing traditional parametric optimization methods like numerical modeling and simulation. It promotes, enlightens, and hastens the digital transformation of the surface engineering industry by discussing the contribution of expert systems like Machine Learning (ML) and Artificial Intelligence (AI) toward achieving durable Thermal Spray (TS) coatings. Artificial Intelligence and Machine Learning in the Thermal Spray Industry: Practices, Implementation, and Challenges highlight how AI and ML techniques are used in the TS industry. It sheds light on AI’s versatility, revealing its applicability in solving problems related to conventional simulation and numeric modeling techniques. The book combines automated technologies with expert machines to show several advantages, including decreased error and greater accuracy in judgment, and prediction, enhanced efficiency, reduced time consumption, and lower costs. Specific barriers preventing AI's successful implementation in the TS industry are also discussed. The book also looks at how training and validating more models with microstructural features of deposited coating will be the center point to grooming this technology in the future. Lastly, the book thoroughly analyzes the digital technologies available for modeling and achieving high-performance coatings, including giving AI-related models like Artificial Neural Networks (ANN) and Convolutional Neural Networks (CNN) more attention. This reference book is directed toward professors, students, practitioners, and researchers of higher education institutions working in the fields that deal with the application of AI and ML technology.

This handbook provides an insight into the advancements in surface engineering methods, addressing the microstructural features, properties, mechanisms of surface degradation failures, and tribological performance of the components. Emphasis is on laser cladding methods because by using laser cladding a new class of materials like nano-composites, nano-tubes, and smart materials can be easily deposited. Handbook of Laser-Based Sustainable Surface Modification and Manufacturing Techniques discusses the main mechanism behind the surface degradation of structural components in strenuous environments. It highlights the capacity of laser cladding to operate on a wide range of substrate materials and shapes as well as presents how laser cladding can offer new possibilities in the reconditioning of components and how in many cases, these approaches are the only solution for economical efficiency. The handbook illustrates how if the type of power of the laser, laser optics, and the parameters of the process are efficiently selected, the number of applications of laser cladding can be large. The standard methods of testing used for various types of biomedical devices and tools, as well as the advantages of combining laser cladding with simultaneous induction heating, are described as well within this handbook. Features: Discusses the main mechanism behind the surface degradation of structural components in strenuous environments Highlights the capacity of laser cladding needed to operate on a wide range of substrate materials and shapes Presents how laser cladding can offer new possibilities in the reconditioning of components and how in many cases, these approaches are the only possible solution and are economically efficient Illustrates how if the type and power of the laser, laser optics, and the parameters of the process are efficiently selected, the number of applications of laser cladding can be large Offers the standard methods of testing used for various types of biomedical devices and tools Goes over the advantages of combining laser cladding with simultaneous induction heating The technical outcomes of these surface engineering methods are helpful for academics, students, and professionals who are working in this field as this enlightens their understanding of the performance of these latest processes. The audience is broad and multidisciplinary.

This text discusses recent research techniques in the field of microwave processing of engineering materials by utilizing microwave radiation in the form of microwave hybrid heating (MHH). It is useful for industrial and household applications including the joining of materials, casting of bulk metal alloy material, drilling of borosilicate glass materials, development of cladding of different materials for friction, wear, and corrosion. The book: Discusses the development of high-temperature resistant materials using microwave processing Covers the latest research development in microwave processing in the field of healthcare i.e. bio-medical implants Highlights concepts of microwave heating in joining, cladding, and casting of metallic materials Explains mechanisms of failure of materials and protection in a comprehensive manner Provide readers the knowledge of microwave processing of materials in major thrust areas of engineering applications This book extensively highlights the latest advances in the field of microwave processing for engineering materials. It will serve as an ideal reference text for graduate students and academic researchers in the fields of materials science, manufacturing engineering, industrial engineering, mechanical engineering, and production engineering.

This book provides the latest information about the research being conducted and established solutions available in the field of thermal spray coatings for various engineering applications. The readers of this book will be mainly the graduates, engineers and researchers who are pursuing their carrier in the field of thermal spraying. This book will cover the studies and research works of reputed scientists and engineers who have developed thermal spray coatings for thermal protection, bio-implants, renewal energy, wear and corrosion in hydraulic turbines and jet engines, hydrophobic surfaces etc. Hence, the book serves as a valuable resource of latest advancement in thermal spray technology and consolidated references for aspirants and professionals of surface engineering community. The book covers following topics for different industrial applications: Introduction: Historical developments, Science and Engineering aspects of thermal spray coating technology and different thermal spray coatings techniques and its comparison with other fabrication processes. Recent advancements and applications of thermal spray coatings Cold spray technology for additive manufacturing. High-temperature corrosion and erosion resistant coatings and thermal barrier coatings for power plants, automotive sector, and jet engines. Erosion and corrosion-resistant coatings for hydro-power plants, offshore, chemical and oil industries. Bio-coatings for human body implants. Thermal spray coating for super-hydrophobic surface. 3. Case study of boiler tubes failure and prevention by thermal spray coatings.