The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.

The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.

Theuseoflasersinmaterialsprocessinghasbecomewidespreadinrecent years,sothatanunderstandingofthenatureofheatandmasstransferin thisbranchofmoderntechnologyisofincreasingimportance. Theaimofthe authorsofthisbookistoconcentrateonthephysicalprocesses;thesecanbe developedfromamathematicalpointofview,orfromdirectexperimental- derivedobservation. Thetwoapproachesarecomplementary;eachcanprovide insightsandthesynthesisofthetwocanleadtoaverypowerfulunderstanding oftheprocessesinvolved. Mathematicalmodellingofphysicalprocesseshas hadanimportantroletoplayinthedevelopmentoftechnologyoverthe centuriesandparticularlysointhelastonehundredand?ftyyearsorso. Itcanbearguedthatitismoreimportanttodaythaneverbeforesincethe availabilityofhigh-speedcomputersallowsaccuratenumericalsimulationof industrialprocessesatafractionofthecostofthecorrespondingexperiments. Thisisoneaspectofmathematicalmodelling,highpro?leandmuchvalued, butitisnottheonlyone. Inthepastmathematicalmodellinghadtorelyonqualitativeinves- gation,veryspecialanalyticalsolutions,orinaccurateandtime-consuming calculationsperformedwithlittleinthewayoftabulatedormechanical assistance. Logtablesandsliderulesarestillrememberedbypeopleworking today,thoughtherearesurelyfewwhoregrettheirdisappearance. Thevalueanddistinctivefunctionofmethodsbasedontheanalytical approachisnowbecomingmuchclearer,nowthattheyarenolongerexpected toproducedetailedimitationsofwhathappensinrealexperimentsofind- trialprocesses,afunctionnowful?lledmostlybynumericalmethods,c- sideredbelow. Theemphasistodayisontheirabilitytocon?rmandextend ourunderstandingofthebasicphysicalmechanismsinvolvedintheprocesses of interest. These are essential for any intelligent use of numerical simulation. Theargumentaboutthevalueofteachingpeoplehowtodoarithmetic themselveswithouttheaidofacalculatorseemstobepassingintohistory, vi Preface butitisanimportantoneandprovidesasimpleanalogy. Ifsomeonedoes nothaveafeelingfornumbersandthewayarithmeticworks,theywillalltoo easilyfailtospotanerrorproducedbyamachine. Computersarenotinfallible -andneitherarethosewhobuildorprogramthem. Computersarenow takingonlessmundanemathematicaltasksandthesamecontroversiesare appearinginconnectionwithalgebraicmanipulation. Equally,andwitheven greaterpenaltiesintermsofcostintheeventoferrors,thesameconsiderations applytonumericalsimulationofmajorindustrialprocesses. Awarenessofthe analyticalsolutionscanbeinvaluableindistinguishingtherightfromthe wrong,i. e. forthepractitionertounderstandthebasisofthework,andto haveanideaofthekindsofoutcomesthatareplausible-andtorecognise thosewhicharenot. Thephrase"mathematicalmodelling"is,however,ambiguous,perhaps morenowthanithaseverbeen. Thereisanenormousamountofworkdone todayonsimulationbasedontheuseofverypowerfulcomputerprograms, anditisquitecorrectlyreferredtoasmathematicalmodelling. Theprograms aresometimesconstructedin-housebutareusuallycommercialpackages. This isanentirelyvalidapproachwithspeci?c(generallycommercial)objectives. Ingeneraltherearetwouses. Thedominantobjectiveisnumericalagreement withaparticularexperimentinthe?rstinstance,leadingtopredictivec- mercialuseinthesecondinstance. Thesecondobjectiveistheclari?cation ofphysicalmechanisms,aimedatthegenerationofunderstandingofcomplex interconnectedprocesses,ratherthantheexactreproductionofaparticular experiment. Itissometimesoverlookedthat,withsu?cientcare,anum- icalapproachisequallyvalidintheinvestigationofphysicalfundamentals. Numericalsimulationisnotacentraltopicofthisbook,butbecauseofits crucialimportancetoeachofthetwousestowhichnumericalmodellingcan beput,itisvitalthatthecomputationalbasisoftheworkshouldbec- pletelysound. Inaddition,thelevelofprocessdetailwhichcanbeconsidered bythenumericalapproachusuallyexceedswhatispossiblewiththeanaly- calapproachsigni?cantly,leavinglittlechoicebuttoreverttothenumerical treatmentwheninvestigatingtheinterconnectionsbetweenprocesses. Itis forthesereasonsthatthebookconcludeswithachapteroncomprehensive numericalsimulation. Inmanyways,theapproachadoptedhereiscomplementarytothemore phenomenologicalapproach. Itisalwaysimportantina?eldwhichhasvery directindustrialapplicationstobearinmindhowtechniquessuchasthose describedherewillbeused,butitisessentialnottolosesightofthef- damentals. Thereareserioussafetyimplications;therearecostimplications; therearemoralimplications;thereareconsiderationsoftheappropriateness ofthetechnologytotheapplicationunderconsideration. Aproperrespectfor alltheserequiresanunderstandingofthefundamentals. Wearealltoowellawarethatthisbookdoeslittlemorethanscratch thesurfaceoftheproblemsinvolvedinafundamentalunderstandingofthese phenomena. Ifwehaveprovidedideasandinformationthatcauseothersto Preface vii testthemexperimentallyorintellectually,agreewiththemordisputethem vigorously,anddevelopthemfurther,wewillconsiderthatwehaveachieved ouraim. Colchester April,2008 JohnDowden Contents 1MathematicsinLaserProcessing JohnDowden...1 1. 1 MathematicsanditsApplication...1 1. 2 FormulationinTermsofPartialDi?erentialEquations...3 1. 2. 1 LengthScales...3 1. 2. 2 ConservationEquationsandtheirGeneralisations...4 1. 2. 3 GoverningEquationsofGeneralised ConservationType...7 1. 2. 4 Gauss'is,however,ambiguous,perhaps morenowthanithaseverbeen. Thereisanenormousamountofworkdone todayonsimulationbasedontheuseofverypowerfulcomputerprograms, anditisquitecorrectlyreferredtoasmathematicalmodelling. Theprograms aresometimesconstructedin-housebutareusuallycommercialpackages. This isanentirelyvalidapproachwithspeci?c(generallycommercial)objectives. Ingeneraltherearetwouses. Thedominantobjectiveisnumericalagreement withaparticularexperimentinthe?rstinstance,leadingtopredictivec- mercialuseinthesecondinstance. Thesecondobjectiveistheclari?cation ofphysicalmechanisms,aimedatthegenerationofunderstandingofcomplex interconnectedprocesses,ratherthantheexactreproductionofaparticular experiment. Itissometimesoverlookedthat,withsu?cientcare,anum- icalapproachisequallyvalidintheinvestigationofphysicalfundamentals. Numericalsimulationisnotacentraltopicofthisbook,butbecauseofits crucialimportancetoeachofthetwousestowhichnumericalmodellingcan beput,itisvitalthatthecomputationalbasisoftheworkshouldbec- pletelysound. Inaddition,thelevelofprocessdetailwhichcanbeconsidered bythenumericalapproachusuallyexceedswhatispossiblewiththeanaly- calapproachsigni?cantly,leavinglittlechoicebuttoreverttothenumerical treatmentwheninvestigatingtheinterconnectionsbetweenprocesses. Itis forthesereasonsthatthebookconcludeswithachapteroncomprehensive numericalsimulation. Inmanyways,theapproachadoptedhereiscomplementarytothemore phenomenologicalapproach. Itisalwaysimportantina?eldwhichhasvery directindustrialapplicationstobearinmindhowtechniquessuchasthose describedherewillbeused,butitisessentialnottolosesightofthef- damentals. Thereareserioussafetyimplications;therearecostimplications; therearemoralimplications;thereareconsiderationsoftheappropriateness ofthetechnologytotheapplicationunderconsideration. Aproperrespectfor alltheserequiresanunderstandingofthefundamentals. Wearealltoowellawarethatthisbookdoeslittlemorethanscratch thesurfaceoftheproblemsinvolvedinafundamentalunderstandingofthese phenomena. Ifwehaveprovidedideasandinformationthatcauseothersto Preface vii testthemexperimentallyorintellectually,agreewiththemordisputethem vigorously,anddevelopthemfurther,wewillconsiderthatwehaveachieved ouraim. Colchester April,2008 JohnDowden Contents 1MathematicsinLaserProcessing JohnDowden...1 1. 1 MathematicsanditsApplication...1 1. 2 FormulationinTermsofPartialDi?erentialEquations...3 1. 2. 1 LengthScales...3 1. 2. 2 ConservationEquationsandtheirGeneralisations...4 1. 2. 3 GoverningEquationsofGeneralised ConservationType...7 1. 2. 4 Gauss'Theuseoflasersinmaterialsprocessinghasbecomewidespreadinrecent years,sothatanunderstandingofthenatureofheatandmasstransferin thisbranchofmoderntechnologyisofincreasingimportance. Theaimofthe authorsofthisbookistoconcentrateonthephysicalprocesses;thesecanbe developedfromamathematicalpointofview,orfromdirectexperimental- derivedobservation. Thetwoapproachesarecomplementary;eachcanprovide insightsandthesynthesisofthetwocanleadtoaverypowerfulunderstanding oftheprocessesinvolved. Mathematicalmodellingofphysicalprocesseshas hadanimportantroletoplayinthedevelopmentoftechnologyoverthe centuriesandparticularlysointhelastonehundredand?ftyyearsorso. Itcanbearguedthatitismoreimportanttodaythaneverbeforesincethe availabilityofhigh-speedcomputersallowsaccuratenumericalsimulationof industrialprocessesatafractionofthecostofthecorrespondingexperiments. Thisisoneaspectofmathematicalmodelling,highpro?leandmuchvalued, butitisnottheonlyone. Inthepastmathematicalmodellinghadtorelyonqualitativeinves- gation,veryspecialanalyticalsolutions,orinaccurateandtime-consuming calculationsperformedwithlittleinthewayoftabulatedormechanical assistance. Logtablesandsliderulesarestillrememberedbypeopleworking today,thoughtherearesurelyfewwhoregrettheirdisappearance. Thevalueanddistinctivefunctionofmethodsbasedontheanalytical approachisnowbecomingmuchclearer,nowthattheyarenolongerexpected toproducedetailedimitationsofwhathappensinrealexperimentsofind- trialprocesses,afunctionnowful?lledmostlybynumericalmethods,c- sideredbelow. Theemphasistodayisontheirabilitytocon?rmandextend ourunderstandingofthebasicphysicalmechanismsinvolvedintheprocesses of interest. These are essential for any intelligent use of numerical simulation. Theargumentaboutthevalueofteachingpeoplehowtodoarithmetic themselveswithouttheaidofacalculatorseemstobepassingintohistory, vi Preface butitisanimportantoneandprovidesasimpleanalogy. Ifsomeonedoes nothaveafeelingfornumbersandthewayarithmeticworks,theywillalltoo easilyfailtospotanerrorproducedbyamachine. Computersarenotinfallible -andneitherarethosewhobuildorprogramthem. Computersarenow takingonlessmundanemathematicaltasksandthesamecontroversiesare appearinginconnectionwithalgebraicmanipulation. Equally,andwitheven greaterpenaltiesintermsofcostintheeventoferrors,thesameconsiderations applytonumericalsimulationofmajorindustrialprocesses. Awarenessofthe analyticalsolutionscanbeinvaluableindistinguishingtherightfromthe wrong,i. e. forthepractitionertounderstandthebasisofthework,andto haveanideaofthekindsofoutcomesthatareplausible-andtorecognise thosewhicharenot. Thephrase"mathematicalmodelling"is,however,ambiguous,perhaps morenowthanithaseverbeen. Thereisanenormousamountofworkdone todayonsimulationbasedontheuseofverypowerfulcomputerprograms, anditisquitecorrectlyreferredtoasmathematicalmodelling. Theprograms aresometimesconstructedin-housebutareusuallycommercialpackages. This isanentirelyvalidapproachwithspeci?c(generallycommercial)objectives. Ingeneraltherearetwouses. Thedominantobjectiveisnumericalagreement withaparticularexperimentinthe?rstinstance,leadingtopredictivec- mercialuseinthesecondinstance. Thesecondobjectiveistheclari?cation ofphysicalmechanisms,aimedatthegenerationofunderstandingofcomplex interconnectedprocesses,ratherthantheexactreproductionofaparticular experiment. Itissometimesoverlookedthat,withsu?cientcare,anum- icalapproachisequallyvalidintheinvestigationofphysicalfundamentals. Numericalsimulationisnotacentraltopicofthisbook,butbecauseofits crucialimportancetoeachofthetwousestowhichnumericalmodellingcan beput,itisvitalthatthecomputationalbasisoftheworkshouldbec- pletelysound. Inaddition,thelevelofprocessdetailwhichcanbeconsidered bythenumericalapproachusuallyexceedswhatispossiblewiththeanaly- calapproachsigni?cantly,leavinglittlechoicebuttoreverttothenumerical treatmentwheninvestigatingtheinterconnectionsbetweenprocesses. Itis forthesereasonsthatthebookconcludeswithachapteroncomprehensive numericalsimulation. Inmanyways,theapproachadoptedhereiscomplementarytothemore phenomenologicalapproach. Itisalwaysimportantina?eldwhichhasvery directindustrialapplicationstobearinmindhowtechniquessuchasthose describedherewillbeused,butitisessentialnottolosesightofthef- damentals. Thereareserioussafetyimplications;therearecostimplications; therearemoralimplications;thereareconsiderationsoftheappropriateness ofthetechnologytotheapplicationunderconsideration. Aproperrespectfor alltheserequiresanunderstandingofthefundamentals. Wearealltoowellawarethatthisbookdoeslittlemorethanscratch thesurfaceoftheproblemsinvolvedinafundamentalunderstandingofthese phenomena. Ifwehaveprovidedideasandinformationthatcauseothersto Preface vii testthemexperimentallyorintellectually,agreewiththemordisputethem vigorously,anddevelopthemfurther,wewillconsiderthatwehaveachieved ouraim. Colchester April,2008 JohnDowden Contents 1MathematicsinLaserProcessing JohnDowden...1 1. 1 MathematicsanditsApplication...1 1. 2 FormulationinTermsofPartialDi?erentialEquations...3 1. 2. 1 LengthScales...3 1. 2. 2 ConservationEquationsandtheirGeneralisations...4 1. 2. 3 GoverningEquationsofGeneralised ConservationType...7 1. 2. 4 Gauss'sLaw...10 1. 3 BoundaryandInterfaceConditions...11 1. 3. 1 GeneralisedConservationConditions...11 1. 3. 2 TheKinematicConditioninFluidDynamics...13 1. 4 Fick'sLaws...15 1. 5 Electromagnetism...15 1. 5. 1 Maxwell'sEquations...15 1. 5. 2 Ohm'sLaw...18 References...19 2SimulationofLaserCutting WolfgangSchulz,MarkusNiessen,UrsEppelt,KerstinKowalick...21 2. 1 Introduction...22 2. 1. 1 PhysicalPhenomenaandExperimentalObservation...23 2. 2 MathematicalFormulationandAnalysis...26 2. 2. 1 TheOne-PhaseProblem...29 2. 2. 2 TheTwo-PhaseProblem...42 2. 2. 3 Three-PhaseProblem...51 2. 3 Outlook...64 2. 4 Acknowledgements...65 References...65 x Contents 3KeyholeWelding:TheSolidandLiquidPhases AlexanderKaplan...71 3. 1 HeatGenerationandHeatTransfer...71 3. 1. 1 Absorption...

This Is A New Release Of The Original 1894 Edition.

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This scarce antiquarian book is a selection from Kessinger Publishing's Legacy Reprint Series. Due to its age, it may contain imperfections such as marks, notations, marginalia and flawed pages. Because we believe this work is culturally important, we have made it available as part of our commitment to protecting, preserving, and promoting the world's literature. Kessinger Publishing is the place to find hundreds of thousands of rare and hard-to-find books with something of interest for everyone!

This scarce antiquarian book is a selection from Kessinger Publishing's Legacy Reprint Series. Due to its age, it may contain imperfections such as marks, notations, marginalia and flawed pages. Because we believe this work is culturally important, we have made it available as part of our commitment to protecting, preserving, and promoting the world's literature. Kessinger Publishing is the place to find hundreds of thousands of rare and hard-to-find books with something of interest for everyone!

This scarce antiquarian book is a selection from Kessinger Publishing's Legacy Reprint Series. Due to its age, it may contain imperfections such as marks, notations, marginalia and flawed pages. Because we believe this work is culturally important, we have made it available as part of our commitment to protecting, preserving, and promoting the world's literature. Kessinger Publishing is the place to find hundreds of thousands of rare and hard-to-find books with something of interest for everyone!