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The purpose of this book is to bring together current scientific
understanding of wetting behaviour that has been gained from
theoretical models and quantitative experimental observations. The
materials considered are liquid metals or inorganic glasses in
contact with solid metals or ceramics at temperatures of
200-2000oC.
Wetting has been a significant scientific concern for the last two
centuries and reference will be made to classical work by
nineteenth century scientists such as Dupre, Laplace and Young that
was validated by observations of the behaviour of chemically inert
ambient temperature systems.
In attempting to achieve the aims of the book, the text has been
divided into ten Chapters that can be grouped into four stages of
presentation. The first stage comprises two Chapters that review
established and newly developed models for their relevance to
wetting behaviour at high temperatures, including recent models
that encompass the role of chemical reactions at the solid/liquid
interfaces. Attention is paid both to equilibrium wetting behaviour
(Chapter 1) and to the factors that control the approach to
equilibrium (Chapter 2). Then follow Chapters concerned with
experimental techniques for scientific measurement of the extent of
wetting (Chapter 3) and with the surface energy data for both
metals and non-metals that are essential for quantitative
interpretation of wetting behaviour (Chapter 4). Descriptions of
experimentally determined and quantified wetting behaviour are
presented and interpreted in the third part comprising five
Chapters dealing with the characteristics of metal/metal,
metal/oxide, metal/non-oxide, metal/carbon and molten glass/solid
systems. The book concludes with a Chapter commenting on the role
of wetting behaviour in joining similar and dissimilar materials by
liquid route techniques.
Joining Processes is aimed at scientists and engineers who need to
specify effective means of joining metals and ceramics, and also
for undergraduates whose studies encompass joining processes.
Joining Processes provides a brief review of the spectrum of
joining processes ranging from fusion welding to adhesive bonding,
followed by a detailed introduction to brazing, diffusion bonding
and their hybrid processes. This book also describes the scientific
principles of the joining processes and provides practical
information about the optimum selection of joining materials, joint
designs and processing parameters. The effects of both similarities
and significant differences of the processes on joint properties
are emphasised and illustrated by descriptions of case histories of
successful applications.
This volume discusses the physical and chemical factors involved in
the production of glass-metal seals and metallizing ceramic
surfaces, including a discussion of the bonding involved, and
methods of active metal brazing. The book also deals with diffusion
metal bonding and testing methods for the measurement of bond
strength of ceramic-metal joints. An explanation of methods for the
non-destructive evaluation of ceramic materials and joints includes
a discussion of ultrasonic testing, radiography and thermography.
The final section is a case history of ceramic-metal diffusion
bonding, which is a step-by-step guide including design objectives,
process development and the final production run.
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