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The metal casting, uses large amounts of natural resources, energy and metals as well as generates significant amounts of gases and solid wastes, which have an essential influence on the natural environment and work conditions in casting houses. The condition of the further development is the adjustment to the strategy of the sustainable development.This book examines potential solutions to the economic, ecological, and occupational hazards generated by the foundry industry. It focuses on emissions of chemical compounds during the preparation and formation of molding sands, molds pouring with molten metal, molds cooling and castings knocking out. It also addresses the effects of the spent molding sands reclamation process and the influence of spent sands on the environment during their storage. Establishing the most sustainable techniques for limiting the negative impact of foundry processes on the environment is explored in detail. The book will be valuable to academics and industry professionals alike. Describes the mechanisms of hardening and thermal destruction of individual binders in moulding and core sands; Assesses the influence of moulding and core sands technology on the environment; Discusses state of the art moulding and core sand technology.
This book provides an overview of the surface effects at the interface boundary of metal/sand moulds, and their influence on the surface quality, microstructure and mechanical and anticorrosive properties of high-quality cast iron. It explores utilitarian aspects of the production of high-quality cast iron castings, including thin-walled castings of high-quality cast iron alloys, and examines problems related to the determination of moulding sands and reclaim quality, and their influence on castings.Presenting new material, this book takes into account the influence of metal quality, pouring temperature, solidification time, the quality of moulding sand with the reclaim application, as well the binders of moulding sands, on the formation of the degenerated graphite near surface layers. It also employs the latest research methods, such as a wavelength-dispersive spectrometer (WDS) analysis and thermodynamic calculations, which were carried out on the reactions occurring in the study area. Providing a valuable resource to academics and researchers interested in materials science, metal casting and metallurgy, this book is also intended for metal industry professionals.
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