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In April 1990 a conference was held at the Cracow Institute of
Technology, Cracow, Poland. The title of that conference was
"Residual Stresses in Rails - Effects on Rail Integrity and
Railroad Economics" and its themes were the measurement and
prediction of residual stresses in rails, but, as the sub-title
suggests, the intention was also to provide a link between research
and its application to the practical railway world. At the Cracow
conference there were 40 participants with 5 railways and 5 rail
makers being represented and 25 papers were given. The Cracow
conference was a success, and by March 1991 its off-spring, "The
International Conference on Rail Quality and Maintenance for Modern
Railway Operations", was conceived and birth was ultimately given
in June 1992 at the Technical University, Delft. It turned out to
be some baby, with 112 delegates from 24 countries taking part! As
with its predecessor, the conference was to provide a forum for the
exchange of ideas between research investigators, rail makers and
railway engineers. A cursory examination of the list of
participants suggests that about 57% were from the railway
industry, 34% from universities and other research institutions and
9% from the steel industry. Bearing in mind that some of the
railway industry participants were from their respective research
and development organisations the balance of interests was about
right.
These volumes contain contributions from a conference on the themes
of measurement and prediction of residual stress in railroad rails.
The subtitle, Effects of rail integrity and railroad economics',
expresses an ultimate goal of reducing technical results to
practical knowledge of interest to transportation engineers. Volume
I contains elements of practical railway experience, laboratory
tests, including experimental strees analysis, and theoretical
evaluations of residual stress, crack propagation, and rail
fracture. Observations of the effects of residual stress on rails
in service, field tests, and laboratory experiments and recounted
in the first three chapters of the volume. Experiments in which
samples of new rail are subjected to precisely controlled rolling
contact loads under laboratory conditions are dealt with in
Chapters 4 and 5. Chapter 6 describes a method for programming
loads on compact tension specimens to stimulate the stress
intensity factor history of an internal transverse crack in rail
head. Chapter 7 outlines a method for setting rail inspection
intervals in service, based on what is presently known about the
behaviour of transverse cracks in the rail head. The remainder of
the volume deals with experimental stress analysis. Chapter 8
describes an elaborate procedure for combining stair change and
length to evaluate internal stress distribution, and several other
measurement techniques are also evaluated as possible alternates.
Chapter 9 discusses the neutron diffraction method and its recent
application to rail. Chapter 10 summarizes a technique based on
MoirA(c) interferometry and reports on the first step in the
developments of rail stress measurementprocedure based on this
alternate. Chapter 13 concludes the experimental contributions with
a summary of some typical measurements of the residual stress
states in rails from several different producers and service
environments in Europe. The reader will find that a reasonable
qualitative picture of the rail residual stress field emerges from
the experimental stress analyses. However, the details always vary
from one rail to another, and there are sufficient differences to
prevent the drawing of general quantitative conclusions from the
experimental work alone. Theoretical and numerical analyses' are
presented in Volume II, in the hope that models based on solid
mechanics can correlate the experimental stress measurements and
lead to a better understanding of the effects of residual stress
upon crack propagation, fracture, and ultimately the economics of
rail in the modern railroad environment.
Rail integrity is a current application of engineering fracture
mechanics at a practical level. Although railroad rails have been
manufactured and used for more than a century, it is only in the
last ten years that the effects of their crack propagation and
fracture characteristics have been considered from a rational
viewpoint. The J, Jractical objectives are to develop damage
tolerance delines for rail inspection and to improve the fracture
resistance of new rail productiOn. Rail fatigue crack propagation
rates and fracture resistance are strongly influenced by residual
stresses, which are introduced into the rail both during proouction
and in service. Therefore, the rail residual stress field must be
well understood before fracture mechanics can be usefully applied
to the subject of rail integrity. The three-dintensional character
of rail and its stress fields make it essential to apply both
experimental and analytical methods in order to twderstand the
effects of pro duction and service variables on residual stress and
the effects of the stress on fatigue crack propagation and
fracture. This volume brings to ether field observations and
experimental stress analysis of railroad rails in the Umted States
and Europe. The ongoing search for an efficient and accurate
technique is emphasized. A companion volume brings together several
analytical investigations, based on advanced compu tational
mechanics methods, for correlation of the experimental data as well
as eval uation of the effects of residual stress on rail
integrity."
In April 1990 a conference was held at the Cracow Institute of
Technology, Cracow, Poland. The title of that conference was
"Residual Stresses in Rails - Effects on Rail Integrity and
Railroad Economics" and its themes were the measurement and
prediction of residual stresses in rails, but, as the sub-title
suggests, the intention was also to provide a link between research
and its application to the practical railway world. At the Cracow
conference there were 40 participants with 5 railways and 5 rail
makers being represented and 25 papers were given. The Cracow
conference was a success, and by March 1991 its off-spring, "The
International Conference on Rail Quality and Maintenance for Modern
Railway Operations", was conceived and birth was ultimately given
in June 1992 at the Technical University, Delft. It turned out to
be some baby, with 112 delegates from 24 countries taking part! As
with its predecessor, the conference was to provide a forum for the
exchange of ideas between research investigators, rail makers and
railway engineers. A cursory examination of the list of
participants suggests that about 57% were from the railway
industry, 34% from universities and other research institutions and
9% from the steel industry. Bearing in mind that some of the
railway industry participants were from their respective research
and development organisations the balance of interests was about
right.
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