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New composite materials and semi-fabricates, as disparate in their
nature as solid multilaminates and powder compacts, have been
steadily increasing in importance. Their application to a variety
of industrial situations is being made easier by the considerable
development of conventional manufacturing techniques which fulfil
many of the requirements imposed on such materials. At the same
time, however, the degree of their exploitation can be limited by,
either the inadequate final product properties, or simply - as in
the case of particulate matter - by the inability of these
techniques to produce significant quantities of the composite. For
these reasons, combined with the ever increasing demand for highly
sophisticated composites, attention has been focused on the dynamic
manufacturing methods. Not only do they extend the range of the
available routes, but they also offer the possibility of achieving
chemical and/or structural syntheses of new materials from either
the elemental or complex constituents. What is more, these
techniques often tend to ensure integral bonding of the elements of
the structure and they thus enhance the mechanical properties of
the composite.
The last two decades have seen a steady and impressive development,
and eventual industrial acceptance, of the high energy-rate
manufact turing techniques based on the utilisation of energy
available in an explo sive charge. Not only has it become
economically viable to fabricate complex shapes and integrally
bonded composites-which otherwise might not have been obtainable
easily, if at all-but also a source of reasonably cheap energy and
uniquely simple techniques, that often dispense with heavy
equipment, have been made available to the engineer and applied
scientist. The consolidation of theoretical knowledge and practical
experience which we have witnessed in this area of activity in the
last few years, combined with the growing industrial interest in
the explosive forming, welding and compacting processes, makes it
possible and also opportune to present, at this stage, an in-depth
review of the state of the art. This book is a compendium of
monographic contributions, each one of which represents a
particular theoretical or industrial facet of the explosive
operations. The contributions come from a number of practising
engineers and scientists who seek to establish the present state of
knowledge in the areas of the formation and propagation of shock
and stress waves in metals, their metallurgical effects, and the
methods of experimental assessment of these phenomena."
Although the problem of tool design - involving both the selection
of suitable geometry and material- has exercised the attention of
metal forming engineers for as long as this industrial activity has
existed, the approach to its solution has been generally that of
the 'trial and error' variety. It is only relatively recently that
the continuing expansion of the bulk metal-forming industry,
combined with an increase in the degree of sophistication required
of its products and processes, has focussed attention on the
problem of optimisation of tool design. This, in turn, produced a
considerable expansion of theoretical and practical investi gations
of the existing methods, techniques r,nd concepts, and helped to
systematise our thinking and ideas in this area of engineering
activity. In the virtual absence, so far, of a single,
encyclopaedic, but sufficien tly deep, summation of the state of
the art, a group of engineers and materials scientists felt that an
opportune moment had arrived to try and produce, concisely, answers
to many tool designers' dilemmas. This book attempts to set, in
perspective, the existing - and proven - concepts of design, to
show their respective advantages and weaknesses and to indicate how
they should be applied to the individual main forming processes of
rolling, drawing, extrusion and forging.
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