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Manufacturing Cost Policy Deployment (MCPD) Transformation - Uncovering Hidden Reserves of Profitability (Hardcover)
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Manufacturing Cost Policy Deployment (MCPD) Transformation - Uncovering Hidden Reserves of Profitability (Hardcover)
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Achieving a long-term acceptable level of manufacturing
profitability through productivity requires the total commitment of
management teams and all staff in any manufacturing company and
beyond. Awareness and continuous improvement of manufacturing costs
behind losses and waste is the core goal of the Manufacturing Cost
Policy Deployment (MCPD). Achieving this goal will continually
uncover the hidden reserves of profitability through a harmonious
transformation of the manufacturing flow, coordinated by the
continuous need to improve manufacturing costs. Setting annual
targets and means for manufacturing costs improvement (more exactly
for costs of losses and waste, and the exact fulfillment of these)
requires mobilization of all people in the company to carry out
systematic improvement activities (kaizen) and systemic improvement
actions (kaikaku) of the processes of each product family cost. The
MCPD system was born out of careful observation of the challenges,
principles, and phenomena of manufacturing companies and the
profound discussions with the people in these companies at all
levels. Manufacturing Cost Policy Deployment (MCPD) Transformation:
Uncovering Hidden Reserves of Profitability is organized in three
sections. The first section presents the concept and the need for
an MCPD system from a managerial perspective. In the second
section, the transformation of manufacturing companies through the
MCPD system is presented, more precisely the details of the initial
steps of the implementation of the MCPD, the three phases and the
seven steps of the MCPD, and the elements necessary for a constant
and consistent application of the MCPD. In the last section, there
are two examples of the MCPD implementation in two different types
of industries, namely, manufacturing and assembly industry and
process industry, and two case studies for the improvement of
manufacturing costs for each (cost of equipment setup loss, using
kaizenshiro; replacement of bottleneck equipment and associated
costs of losses, using kaikaku; cost of quality losses with
improving operators' skills to sustain quality, using kaizen; and
cost problem solving with the consumption of lubricants for one of
the equipment, using A3).
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