Today's managers often try to apply sophisticated tools and
technologies to deal with problems that can be solved with low-cost
approach. As saying "Work smarter, not harder." Kaizen, first and
foremost, builds the employees morale and self - respect. Company
benefits from worker's participation as well as from the aggregate
financial benefits of the ideas. The concept of Kaizen is deeply
ingrained in everybody's mind at plant of medium sized company
manufacturing cold rolled steel strips. More number of cold rolling
mills is coming in the market and every one is trying to increase
the profitability, which can only be possible through the
continuous improvement in every field. An attempt has been done to
implement Kaizen practice in a process industry to increase the
overall profit of the company. A steering committee has been formed
to monitor the overall Kaizen initiation and implementation.
Different projects are selected in the field of consumable cost by
reducing the consumption of fuel and power; quality defect by
reducing the defect of gauge variation and stickers marks; and
increase the production of bottleneck production line.
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