This presentation reviews the issue of lack of penetration (LOP) in
Friction Stir Welding and the feasibility of using non-destructive
tests to detect . Friction Stir Welding takes place in the solid
phase below the melting point of the materials to be joined. It
thus gives the ability to join materials which are difficult to
fusion weld, for example 2000 and 7000 aluminium alloys. This
process though can result in a lack of penetration, due to an
incomplete penetration of the DXZ. This is frequently referred to
as a "kissing bond," which requires micro examination to detect.
The presentation then discusses the surface crack tension tests. It
then reviews the simulated service test and results. It then
discusses the feasibility of using non-destructive examination to
detect LOP, the forms of test which can be used, and the results
the tests.
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