In the present work new replication techniques for a biomedical
component having a real 3D shape has been introduced. A dynamic
condylar screw (DCS) plate was selected as one of a real 3D
biomedical implant for this study. The DCS plate, made of ABS
material, was fabricated as a master pattern by fused deposition
modelling (FDM) method. After preparation of master pattern mould
was fabricated with vacuum moulding process. Finally metal matrix
composite (MMC) of Al and Al2O3 has been prepared in vacuum mould
for fabrication of DCS plate. This study highlights the replication
procedure of DCS plate in detail from the master pattern to a final
product with some investigation on mechanical and metallurgical
properties.
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