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Accurate chemical water treatment and skillful maintenance are key elements to attain optimal boiler operation.
This comprehensive book is the only one that addresses theory, practice, management, purchasing and marketing of cooling water systems in one volume. The approach of this essential reference is practical and international, and it is based on 30 years of professional experience. Profusely illustrated, this handbook will enable professionals to understand the factors that may interfere and compromise the optimal functioning of cooling water systems, used in every industrial and commercial premise in the world (e.g., industrial plants, large office towers; hospitals, hotels, etc.). Maintenance of cooling water systems is based on specialty chemicals, and this invaluable handbook contains information on chemical formulations and programming, considered “taboo” and never published before. Scaling, corrosion, micro-biological deposits, among others, interfere with the transfer of heat, a key element to achieve a cost-effective operation of cooling water systems, examined in chapters on Cooling System & Heat Exchange Essentials; Make-Up Water Sources & Their Impurities; and Corrosion, Fouling & Deposition. Different treatments, pre-treatment equipment, devices; application of different chemicals; and computer software programs are analyzed in the chapters on Chemical Treatments & Programs for Cooling Water Systems; and Microbiological Control Programs. Specially important to decision-makers, water treatment field personnel, and cooling water systems marketing personnel are the chapters on Buying and Selling Cooling Water Programs; Surveys, Inspections and Cooling Water Program Selection. The chapters on Managing Cooling Systems and Monitoring and Control, address the importance of improving and maintaining the quality of the cooling water systems process and of optimizing operating costs. An indispensable source for: Chemical, Plant, Maintenance, Operations, Process and Utility Services Engineers; specialty chemicals companies personnel and cooling water systems marketing personnel.
BOILER WATER TREATMENT, PRINCIPLES AND PRACTICE VOLUME 2 of Two Volumes by COLIN FRAYNE. Vol. II: Treatments, Program Design, and Management, ISBN:0-8206-0400-3 This comprehensive reference is the most practical field guide ever written on steam and boiler water treatment. In this two-volume handbook, Colin Frayne (Cooling Water Treatment, Principles and Practice, also by Chemical Publishing) analyzes the whole spectrum of boiler systems, including those used in residential complexes, commercial and institutional buildings, and industrial facilities. The breadth of the book covers: All types of boilers plants, from small cast iron units to large utility and nuclear power plants. Boiler subsystems, appurtenances, and auxiliaries Boiler maintenance and troubleshooting, fuel treatments, combustion gas analysis, pre-treatment processes, chemicals, and operational management Historical and modern program design and control in accordance with international standards Introduction; The Function of Boiler Water; Treatment and Its Marketing Steam Generation; Boiler Types and Applications; Boiler Plant Subsystems, Appurtenances, and Auxiliaries; Waterside and Steamside Problems: The Basics; Waterside and Steamside Problems: Hot Water Heating and Low-Pressure Steam Boiler; Waterside and Steamside Problems: Pre-Boiler Section Specifics; Waterside and Steamside Problems: Boiler Section Specifics; Waterside and Steamside Problems: Post-Boiler Section Specifics; Pre-Boiler and Post-Boiler Treatment Processes; Internal Treatment Programs; Adjuncts and Conjuctional Treatments; Control of Boiler Water Chemistry; Operational Control of Waterside Surfaces; Control of Fireside Conditions and Surfaces. Appendix I Useful Data; Appendix II Glossary; Bibliography. Index. This book is Volume 2 of a 2 Volume set. Other titles by author Colin Frayne: Cooling Water Treatment: Principles and Practice ISBN 978-0-8206-0370-4; Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use ISBN 978-0-8206-0003-1
Cooling Water Treatment Principles and Practices: Charts and Notes For Field Use; Is the companion field guide handbook to Cooling Water Treatment Principles and Practices by Colin Frayne. In this handbook you will find many helpful formulas for use in the field such as formulas for: Refrigeration in cooling towers, Conductive heat flow, General industrial and cooling water makeup contents, Coagulants and flocculants, Filter types, Water softeners, Commonly found corrosion types, Mineral and silica deposit types, Equations for solving pH, Common bacteria and Fungi types, Inhibitor components, A suggested biocide selection chart for comfort cooling systems, A cleaning and disinfection program for cooling systems, and Cooling water control parameters. The charts and formulas contained in this field handbook provide an overview of many situations encountered in the field and will aid in the diagnosis and solution of many water issues you will encounter on the job. Also provided are two separate sections for keeping notes on specific issues. Other titles by author Colin Frayne: 0-8206-0371-6 Boiler Water Treatment, Principles and Practice, Vol. I 0-8206-0400-3 Boiler Water Treatment, Principles and Practice, Vol. II
Table of Contents: About the Author - Saturated steam temperatures at various boiler pressures - Boiler Energy and Power Units - Typical gross heating values of common fuels (based on approximately 80% fuel to steam efficiency) - Typical energy consumption and output ratings for a fire tube boiler - Steam tables suitable for pressure deaerators - Calculating Blowdown - Coefficients of thermal conductivity for some heat-exchanger metals and boiler deposits - Types of water or steam commonly employed in most HW heating and steam generating plants - Commonly occurring minerals in natural MU water sources - Specific waterside / steamside problems affecting MPHW and HPHW boiler plants - Salt concentration indicators - Summary of waterside / steamside problems affecting LPHW and LP steam heating boiler plants - FW contamination from MU water - FW contamination from returned condensate - Problems associated with the final FW blend - Deposition of boiler section waterside surfaces by alkaline earth metal salts, other inorganic salts and organics - Silica and silicate crystalline scales and deposits affecting boiler section waterside surfaces - Iron oxide and other boiler section corrosion debris deposits - Boiler section corrosion problems involving oxygen, concentration cells and low pH - Stress and high temperature related corrosion - Steam purity, quality and other operational problems - Specification for grades of high-quality water suitable for higher pressure WT boilers - Practical considerations for a RW ion-exchange softener - Types of Internal Treatment Program - Carbonate Cycle Requirement Calculations - Phosphate-Cycle Requirement Calculations - A Guide to Tannin Residuals in BW - Carbonate-Cycle Program.BW Carbonate Reserve Requirements by Pressure and Sulfate Concentration - Carbonate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard or Partially Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated WT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Chelant demand (ppm product) per 1ppm substrate EDTA Chelant or All-Polymer/All-Organic Program.Recommended BW Control Limits for Fired WT Boilers Employing Demineralized or Similar Quality FW - Oxygen Solubility at Atmospheric Pressure - Properties of Oxygen Scavengers - Carbon Dioxide Evolution from FW Alkalinity - Amine Requirement to Reach a Stable Condensate pH - Amine Basicity Dissociation Constants - Neutralizing Amine Summary Notes - Some DR values for CO2, NH3 and neutralizing amines at various pressures - Calculating Alkalinity Feed-Rate Requirements - ASME Consensus table 1: Suggested water chemistry limits. Industrial watertube, high duty, primary fuel fired, drum typeMakeup water percentage: Up to 100% of feedwater. Conditions: Includes superheater, turbine drives or process restriction on steam purity] - ASME Consensus table 2: Suggested chemistry limits. Industrial watertube, high duty, primary fuel fired, drum type] - ASME Consensus table 3: Suggested chemistry limits. Industrial firetube, high duty, primary fuel fired] - ASME Consensus table 4: Suggested water chemistry limits. Industrial coil type, watertube, high duty, primary fuel fired rapid steam generators] - ASME Consensus table 5: Suggested water chemistry limits.Marine propulsion, watertube, oil fired drum type] - ASME Consensus table 6: Suggested water chemistry limits. Electrode, high voltage, forced circulation jet type] - Notes
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