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This book offers recommendations on the milling processes for the
carbon fiber reinforced plastic CFRP/Al2024. Due to the anisotropic
and non-homogeneous structure of CFRP and the ductile nature of
aluminum, the machining of this material is very challenging and
causes various types of damage, such as matrix cracking and thermal
alterations, fiber pullout and fuzzing during drilling and
trimming, which affect the quality of machined surface. The book
studies and models the machined surface quality of CFRP/Al2024
using a two-level full factorial design experiment. It describes
the processes of trimming using down milling, and statistically and
graphically analyzes the influence and interaction of cutting
parameters. Lastly, the book presents the optimization of the
cutting parameters in order to create a surface texture quality of
CFRP/Al2024 to less than 1 m.
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