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This book describes the fundamentals of residual stresses in
friction stir welding and reviews the data reported for various
materials. Residual stresses produced during manufacturing
processes lead to distortion of structures. It is critical to
understand and mitigate residual stresses. From the onset of
friction stir welding, claims have been made about the lower
magnitude of residual stresses. The lower residual stresses are
partly due to lower peak temperature and shorter time at
temperature during friction stir welding. A review of residual
stresses that result from the friction stir process and strategies
to mitigate it have been presented. Friction stir welding can be
combined with additional in-situ and ex-situ manufacturing steps to
lower the final residual stresses. Modeling of residual stresses
highlights the relationship between clamping constraint and
development of distortion. For many applications, management of
residual stresses can be critical for qualification of
component/structure.
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