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While most books on composites approach the subject from a very
technical standpoint, beginning composites presents practical,
hands-on information about these versatile materials. From
explanations of what a composite is, to demonstrations on how to
actually utilize them in various projects, this book provides a
simple, concise perspective on molding and finishing techniques to
empower even the most apprehensive beginner. Topics include: what
is a composite, why use composites, general composite types and
where composites are typically used. The basics section also
includes information on choosing the best resin/fiber system and
the different types of both resin and fiber. Health and safety is a
major consideration for any composite book. Author John Wanberg
covers threats to both breathing and skin contact and how those
contacts can be avoided when working with modern composite
materials. First-time composite workers will need a work space and
this book describes how to setup a shop that is both
composite-friendly and safe. Once the shop is established, its time
to begin using typical wet- layup and molding techniques. Creating
useful composite parts starts with a good design, a topic that must
be mastered before useful parts can be manufactured. Among the
useful parts demonstrated here are both motorcycle and automotive
components. The construction of these parts is documented in
step-by-step fashion with an abundance of photographs - no step is
left out. Any part created in a mold must be first removed from the
mold, and second, finished and trimmed. Surface sanding and
finishing makes up an entire chapter, ensuring that the composite
parts you manufacture are not only light, extremely strong, and
durable but good looking as well.
Composite Fabrication Handbook #3 continues this practical,
hands-on series on composites with helpful how-to projects that
cover a variety of topics geared toward assisting home-builders in
completing their composite projects. Handbook #3 starts off where
Handbook #2 ended, expanding on mold-making techniques including
special methods for creating molds and composite copies of existing
parts, fabricating molds from clay models, and making advanced mold
systems using computer modeling software. Several alternative
methods of fabricating one-off parts are presented in this book,
including molding over frameworks and human forms, as well as using
stock composites to build simple structures.Hands-on projects
include an automotive body panel, (formed by using an existing
panel to make the mold), a camper shell, and a hollow-body guitar.
Composite repairs are also covered in this book, along with a
primer on computer-aided analysis of composites structures and an
inside look at how professional fabricators build high tech
composite parts for aerospace, racing and the sports
industries.Composite Materials handbook #3 demonstrates advanced
mold making techniques, including the use of routers and CNC
machines in the making of molds. The use of silicone-compression
molds, to form complex shapes, is also included.This is the book
for anyone who's ready to advance beyond the methods and projects
presented in Handbooks #1 and #2. Like those two books, this one
documents a variety of projects that can be duplicated in your shop
or garage. Take your composite fabrication skills to the next level
with Composite Materials Handbook #3.
Composites Fabrication Handbook #2 is written for those who want to
enhance the quality and performance of their composite projects.
Learn what it takes to truly optimize a composite lamination for
high performance use. Basic mold making is covered in this book to
help fabricators produce effective mold systems from a variety of
molding materials. Several advanced molding techniques are
demonstrated in depth, including vacuum bagging, trapped rubber
insert molding, inflatable bladder molding, or resin transfer
molding techniques. In the spirit of Composites Fabrication
Handbook #1, this book presents each subject in a hands on,
practical way.
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