This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.

This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.

Solidification and Solid-State Transformations of Metals and Alloys describes solidification and the industrial problems presented when manufacturing structural parts by casting, or semi-products for forging, in order to obtain large, flat or specifically shaped parts. Solidification follows the nucleation and growth model, which will also be applied in solid-state transformations, such as those taking place because of changes in solubility and allotropy or changes produced by recrystallization. It also explains the heat treatments that, through controlled heating, holding and cooling, allow the metals to have specific structures and properties. It also describes the correct interpretation of phase diagrams so the reader can comprehend the behaviour of iron, aluminium, copper, lead, tin, nickel, titanium, etc. and the alloys between them or with other metallic or metalloid elements. This book can be used by graduate and undergraduate students, as well as physicists, chemists and engineers who wish to study the subject of Metallic Materials and Physical Metallurgy, specifically industrial applications where casting of metals and alloys, as well as heat treatments are relevant to the quality assurance of manufacturing processes. It will be especially useful for readers with little to no knowledge on the subject, and who are looking for a book that addresses the fundamentals of manufacturing, treatment and properties of metals and alloys.

This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.

This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.