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Single-screw or twin-screw extruder? When the need to produce a
homogeneous polymer melt occurs in the industrial environment, both
product attributes and equipment cost must be evaluated. For many
applications both the single and twin-screw extruder will produce
the desired homogeneous melt needed to form the product through an
extrusion die. Some applications such as dispersive mixing of
solids in a polymer matrix are best accomplished in a twin-screw
extruder. On the other hand, applications involving chemical
reactions, color concentrate distributive mixing, and in line
polymer-polymer distributive mixing can be accomplished with either
device. However, for the same production rate, twin-screw extruders
are generally more expensive than single-screw extruders with a
diameter less than 200 mm. Therefore, a thorough understanding is
needed for the concepts of solids conveying, melting, and mixing
for the two types of extruders to make appropriate process
acquisition decisions. This book covers engineering and technology
concepts that should aid the practitioner in comparing these two
types of extrusion equipment relative to process requirements. The
handbook is intended for newcomers interested in the theoretical
and regulatory aspects of validation and for thermal analysis
practitioners who have to validate their equipment and methods.
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