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Presenting: Problem Solving Sans Statistics Enhance your
problem-solving skills, and improve your company's profitability
using the methods outlined in Solving Complex Industrial Problems
without Statistics. Introducing a process that involves working
through problems and solutions without relying on complicated
statistical design or analysis, this book pulls away from
data-driven thinking and provides the problem solver with a new way
of solving problems. Utilizing techniques that have been applied in
facilities throughout the U.S., Canada, Italy, China, and Hong
Kong, it demonstrates the use of process and problem differences
and similarities, and provides a better understanding of analogous
comparisons. The book incorporates visual analysis tools and
problem examples in a format that facilitates comprehension and
learning, presents novel concepts that do not require numbers or
statistics, and provides a better understanding of the solution
system/process overall. Each chapter presents new information, as
well as case studies that include: Different problem situations
Short histories detailing the operation, condition, and
circumstances that were present at the time of each study
Photographs, sketches, or tables with simple explanations to
describe the circumstances, conditions, and the actions taken
Methods of solution in rudimentary form Chapter summaries to review
important mechanisms and workings Final summaries to tie together
the important methods and techniques that facilitate easy problem
solutions Solving Complex Industrial Problems without Statistics
provides valuable insight into the solution of complex quality and
manufacturing problems, without the use of statistics, and is
essential to anyone involved in quality, control, problem-solving
activities, or total quality management.
This book deals with the improvement of suppliers in order to
increase a company's top and bottom-line. The enhancement of
suppliers can be accomplished in a series of steps when conditions
warrant intervention. They can also be generated through direct
quality mentoring when the supplier does not have the basic skills
or abilities to adequately address impending problems. Also
included are guideline activities which will aid in achieving and
attaining improved profitability and competitiveness in the world
market. Packed with examples, problems, and forms to allow easy
establishment of systems, makes the information presented more
easily understood, interesting, and useful.
Industrial Problem Solving Simplified provides a roadmap for
solving manufacturing problems. Containing numerous examples of
actual problems and their solutions in various industrial
environments, it is for novice as well as experienced manufacturing
owners, managers, quality representatives, consultants, trainers,
and procurement professionals. Author Ralph Pawlak's roadmap is a
proven system that has been applied to the operations of over two
hundred suppliers of a large automotive manufacturer. It has also
been used to eliminate major manufacturing problems in electronics,
casting, blow molding, and assembly operations. It has been used
effectively in the manufacture of toys, juvenile products,
chemicals, automotive engines, and innumerable components of any
manufacturing facility--and in the U.S., Canada, China, and Europe.
The book's insights into problem causes and the methods to solve
them once and for all are applicable to most problems in most
industries. Pawlak, with decades of experience as manager of
quality and plant engineering for General Motors, Fisher Price,
Vibratech, and others, offers tools to solve problems and shows how
to use them.You'll learn how to use tools like Quality Check
Sheets, Flow Diagrams, Concept Diagrams, Duo Diagrams, Variation
Plots, Sketches, Sum of Ends Tests, Good versus Bad Comparisons,
Fractionals with Interactions, and Many Level Checks. What's more,
these are tools anyone can put to good use today. No special
knowledge of statistics, or advanced math or engineering, is
required. If you can add, subtract, multiply, and divide, you can
learn to solve industrial problems like a pro. This book will help
you: 1. Clarify the conditions that cause problems 2. Define the
cause of problems 3. Generate clues as to the causes of problems
and their solutions 4. Collect accurate and relevant data 5. Use
specific tools to solve problems effectively 6. Establish
consistent work processes to ensure problems do not return
Industrial Problem Solving Simplified will empower you and your
people not just to solve manufacturing problems but optimize
processes, improve productivity, and save money. With the plans,
examples, and worksheets in this book, you will become a proficient
problem solver.What you'll learn * How to determine problem causes
* How to identify defects * How to manage the problem and its
solution through data collection and clue generation * How to use
simple analysis tools * How to establish a consistent work process
to maintain improvements after the problem is solved Who this book
is for Owners, managers, line workers, quality controllers,
consultants, trainers, purchasing agents, and others in any company
that has manufacturing facilities in house or outsourced.
Presenting: Problem Solving Sans Statistics Enhance your
problem-solving skills, and improve your company's profitability
using the methods outlined in Solving Complex Industrial Problems
without Statistics. Introducing a process that involves working
through problems and solutions without relying on complicated
statistical design or analysis, this book pulls away from
data-driven thinking and provides the problem solver with a new way
of solving problems. Utilizing techniques that have been applied in
facilities throughout the U.S., Canada, Italy, China, and Hong
Kong, it demonstrates the use of process and problem differences
and similarities, and provides a better understanding of analogous
comparisons. The book incorporates visual analysis tools and
problem examples in a format that facilitates comprehension and
learning, presents novel concepts that do not require numbers or
statistics, and provides a better understanding of the solution
system/process overall. Each chapter presents new information, as
well as case studies that include: Different problem situations
Short histories detailing the operation, condition, and
circumstances that were present at the time of each study
Photographs, sketches, or tables with simple explanations to
describe the circumstances, conditions, and the actions taken
Methods of solution in rudimentary form Chapter summaries to review
important mechanisms and workings Final summaries to tie together
the important methods and techniques that facilitate easy problem
solutions Solving Complex Industrial Problems without Statistics
provides valuable insight into the solution of complex quality and
manufacturing problems, without the use of statistics, and is
essential to anyone involved in quality, control, problem-solving
activities, or total quality management.
This book deals with the improvement of suppliers in order to
increase a company's top and bottom-line. The enhancement of
suppliers can be accomplished in a series of steps when conditions
warrant intervention. They can also be generated through direct
quality mentoring when the supplier does not have the basic skills
or abilities to adequately address impending problems. Also
included are guideline activities which will aid in achieving and
attaining improved profitability and competitiveness in the world
market. Packed with examples, problems, and forms to allow easy
establishment of systems, makes the information presented more
easily understood, interesting, and useful.
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