This text emphasizes the importance of sustainable material, design, and manufacturing processes, and how the needs are changing day by day. It comprehensively covers important topics including material recycling, optimal utilization of resources, green materials, biocomposites, clean and green synthesis, stable material properties, utilization of renewable energy sources, ergonomic design, and sustainable design. The text examines the design process, manufacturing, and upscaling of next-generation materials and their application in diverse industries. The text is primarily written for graduate students and academic researchers in the fields of manufacturing engineering, materials science, mechanical engineering, and environmental engineering. Presents an in-depth understanding of the progress of the need for new innovative and next-generation materials. Discusses biocomposites and green materials for eco-friendly products in a comprehensive manner. Explores recycling techniques of materials for sustainable manufacturing. Presents conceptual framework of sustainable product development. Covers important topics such as process optimization, renewable energy, and 3D printing in detail. The text discusses the designing process of these new materials, manufacturing, and upscaling of these materials along with their selection for industrial applications. It further focuses on improving surface homogeneity in nanoparticle scattering during dip coating for stable and efficient wettability during oil/water separation. It will serve as an ideal reference text for graduate students and academic researchers in the fields of manufacturing engineering, materials science, mechanical engineering, and environmental engineering.