Reliability-centred Maintenance is a process used to determine - systematically and scientifically - what must be done to ensure that physical assets continue to do what their users want them to do. Widely recognised by maintenance professionals as the most cost-effective way to develop world-class maintenance strategies, RCM leads to rapid, sustained and substantial improvements in plant availability and reliability, product quality, safety and environmental integrity. The author and his associates have helped users to apply RCM and its more modern derivative, RCM2, on more than 600 sites in 32 countries. These sites include all types of manufacturing (especially automobile, steel, paper, petrochemical, pharmaceutical and food manufacturing, utilities (water, gas and electricity), armed forces, building services, mining telecommunications and transport. This book summarises this experience in the form of an authoritative and completely practical description of what RCM2 is and how it should be applied. The second edition has been comprehensively revised to incorporate the most recent developments in this field. It includes more than 100 pages of new material on condition monitoring, the analysis of functions and failures, human error, the management of risk, failure-finding and the measurement of maintenance performance. This book will be of immense value to maintenance managers, and to anyone else concerned with the reliability, productivity, safety and environmental integrity of physical assets. Its straightforward, plant-based approach makes the book especially well suited to use in centres of higher education. John Moubray, BSc (Mech Eng), spent his early career developing and implementing maintenance management systems, first as a plant engineer then as a consultant. In the early 1980s, he began to focus on the industrial application of RCM under the guidance of the late F Stanley Nowlan. In 1986, he set up Aladon Ltd, a consulting and training company based in Lutterworth, UK. He is currently managing director of Aladon, which specialises exclusively in the development of reliability-centre management processes and their application to physical assets.

The popular Reliability Centered Maintenance (RCM2) methodology has been around since the late '90s, but it was what professionals call a consequence-based approach. This work represents a revision to that bestselling RCM2 title, with more modern thinking, an emphasis on a risk-based methodology, and alignment with International ISO standards (55000 and 31000). The result is a more holistic, integrated, and rigorous way for developing asset care and risk- mitigating strategies for physical assets. Since the release of the ISO 310004 and ISO 550005 Standards for Risk Management and Asset Management respectively, Aladon developed RCM3, a risk-based RCM methodology that places managing the risk and reliability of physical assets mainstream with other business management systems in an organization. RCM3 fully complies and exceeds the requirements of the SAE Standard and fully aligns with the frameworks of the ISO Standards. The new risk-based focus of RCM3 features the following principles: Updated approach for testing and handling of protective devices, Based on the requirements of the fourth industrial revolution (Industry 4.0) and its challenges, Covers new expectations and new maintenance techniques for fourth-generation maintenance, Places reliability & risk management mainstream with organizational objectives and management systems, Aligned and integrated with International ISO Standards for Physical Asset Management and Risk Management (ISO 55000 & ISO 31000), Now part of an integrated asset strategy for full life-cycle management of physical assets.