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Having edited "Journal of Materials Processing Technology"
(previously entitled "Journal of Mechanical Working Technology")
for close on 25 years, I have seen the many dramatic changes that
have occurred in the materials processing field. Long gone are the
days when the only "materials processing" carried out was virtually
the forming of conventional metals and alloys, and when the
development of a new product or process in a great number of cases
called for several months of repetitive trial-and-error,' with many
(mostly intuition- or experience-based) expensive and
time-consuming modifications being made to the dies, until success
was achieved. Even when a 'successful' product was formed, its
mechanical properties, in terms of springback and dimensional
accuracy, thickness variations, residual stresses, surface finish,
etc. , remained to be determined. Bulk-forming operations usually
required expensive machining to be carried out on the product to
impart the required dimensional accuracy and surface fmish. Over
the years, the experience-based craft of metal forming has given
way to the science of materials processing. With the use of the
computer, forming operations can be simulated with accuracy, to
determine the best forming route and the associated forming loads
and die stresses, and to predict the mechanical properties of the
formed product, even down to its surface texture.
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