The manufacturing industry will reap significant benefits from encouraging the development of digital manufacturing science and technology. Digital Manufacturing Science uses theorems, illustrations and tables to introduce the definition, theory architecture, main content, and key technologies of digital manufacturing science. Readers will be able to develop an in-depth understanding of the emergence and the development, the theoretical background, and the techniques and methods of digital manufacturing science. Furthermore, they will also be able to use the basic theories and key technologies described in Digital Manufacturing Science to solve practical engineering problems in modern manufacturing processes. Digital Manufacturing Science is aimed at advanced undergraduate and postgraduate students, academic researchers and researchers in the manufacturing industry. It allows readers to integrate the theories and technologies described with their own research works, and to propose new ideas and new methods to improve the theory and application of digital manufacturing science.

Despite the numerous competitive advantages of one-of-a-kind production (OKP), the low efficiency and high costs associated with OKP companies threaten to push their business opportunities into the hands of cheaper overseas suppliers.

"One-of-a-Kind Production" introduces a novel strategy and technology to help OKP companies to efficiently mass-produce customized products. In "One-of-a-Kind Production, " case studies from OKP companies are used to validate the feasibility and effectiveness of the OKP strategy and technology. These case studies include: a structural steel construction company, a manufacturer of specifically ordered compressors and refrigeration systems, a customized high pressure vessel manufacturing company, anda custom window and door manufacturer.

To help readers understand OKP strategy and technology, the authors offer a year s free access to the OKP Management and Control Software System. This system is based on a new integrated production control and management concept, namely product production structure. It is a useful tool and "One-of-a-Kind Production" is a valuable guide for production engineers and managerial staff in manufacturing companies, as well as for university researchers and graduate students.

Time compression technologies such as rapid prototyping and manufacturing offer enormous potential benefits. Where time can be saved in the development of new or modified products, expenditure can also be reduced. Swifter development can also give a competitive edge to those using these techniques.

However there are a number of different systems and processes that can be used. Ensuring that the most appropriate rapid prototyping and manufacturing technology is applied to a problem is vital to the success of a project. The case studies, compiled by the experienced team of the Warwick Manufacturing Group at the University of Warwick in the UK, represent
a range of different real experiences drawn from a variety of industries, using a range of materials and processes.

CONTENTS INCLUDE: Overview of product design and developmentComputer-aided design and rapid prototypingThe introduction of CAD/CAM in the ceramics industryProduct design and development - reverse engineeringReducing the risk of new product development by utilizing rapid prototyping technologiesStress analysis using rapid prototyping techniquesCase studies in rapid prototyping and manufacturing techniques-flow visualization using rapid prototype modelsOverview of utilizing bureau facilitiesUsing bureau servicesRunning an internal rapid prototyping bureauOverview of rapid casting techniquesAn alternative route to metal components for prototype and low-volume productionRapid prototyping in pattern making and foundry applicationsRapid prototyping - enhancing product development
at Parker HannifinCast tooling with rapid prototype patternsOverview of rapid toolingThe role of rapid immediate production tooling (IPT) in new product developmentRapid tooling - cast resin and sprayed metal tooling.

Design and manufacturing is the essential element in any product development lifecycle. Industry vendors and users have been seeking a common language to be used for the entire product development lifecycle that can describe design, manufacturing and other data pertaining to the product. Many solutions were proposed, the most successful being the Stadndard for Exchange of Product model (STEP). STEP provides a mechanism that is capable of describing product data, independent from any particular system. The nature of this description makes it suitable not only for neutral file exchange, but also as a basis for implementing, sharing and archiving product databases. ISO 10303-AP203 is the first and perhaps the most successful AP developed to exchange design data between different CAD systems. Going from geometric data (as in AP203) to features (as in AP224) represents an important step towards having the right type of data in a STEP-based CAD/CAM system. Of particular significance is the publication of STEP-NC, as an extension of STEP to NC, utilising feature-based concepts for CNC machining purposes. The aim of this book is to provide a snapshot of the recent research outcomes and implementation cases in the field of design and manufacturing where STEP is used as the primary data representation protocol. The 20 chapters are contributed by authors from most of the top research teams in the world. These research teams are based in national research institutes, industries as well as universities.

ANEMONA is a multi-agent system (MAS) methodology for holonic manufacturing system (HMS) analysis and design. ANEMONA defines a mixed top-down and bottom-up development process, and provides HMS-specific guidelines to help designers identify and implement holons. The analysis phase is defined in two stages: System Requirements Analysis, and Holon Identification and Specification. This analysis provides high-level HMS specifications, adopting a top-down recursive approach which provides a set of elementary elements and assembling rules. The next stage is Holon Design, a bottom-up process to produce the system architecture from the analysis models. The Holons Implementation stage produces an Executable Code for the SetUp and Configuration stage. Finally, maintenances functions are executed in the Operation and Maintenance stage. The book will be of interest to researchers and students involved in artificial intelligence and software engineering, and manufacturing engineers in industry and academia.

This book contains the latest research on intelligent holonic execution. It presents a conceptual model for Holonic Manufacturing Execution that draws together research threads from both holonics and multi-agent systems. The book presents the model by mapping it onto two current BDI programming frameworks, and uses this for two separate implementations of an execution system for an industrial strength robotic assembly cell. This work also introduces the Team Programming paradigm.

Model-based fault detection and isolation requires a mathematical model of the system behaviour. Modelling is important and can be difficult because of the complexity of the monitored system and its control architecture. The authors use bond-graph modelling, a unified multi-energy domain modelling method, to build dynamic models of process engineering systems by composing hierarchically arranged sub-models of various commonly encountered process engineering devices. The structural and causal properties of bond-graph models are exploited for supervisory systems design.

The structural properties of a system, necessary for process control, are elegantly derived from bond-graph models by following the simple algorithms presented here. Additionally, structural analysis of the model augmented with available instrumentation indicates directly whether it is possible to detect and/or isolate faults in some specific sub-space of the process. Such analysis aids in the design and resource optimization of new supervision platforms.

Static and dynamic constraints, which link the time evolution of the known variables under normal operation, are evaluated in real time to determine faults in the system. Various decision or post-processing steps integral to the supervisory environment are discussed in this monograph; they are required to extract meaningful data from process state knowledge because of unavoidable process uncertainties. Process state knowledge has been further used to take active and passive fault accommodation measures.

Several applications to academic and small-scale-industrial processes are interwoven throughout. Finally, an application concerning development of asupervision platform for an industrial plant is presented with experimental validation.

Model-based Process Supervision provides control engineers and workers in industrial and academic research establishments interested in process engineering with a means to build up a practical and functional supervisory control environment and to use sophisticated models to get the best use out of their process data.

Information systems for manufacturing often follow a three-layer architecture based on an enterprise resource planning (ERP) layer (for order planning), a manufacturing execution system (MES) layer (for factory control), and a shop floor layer (for machine control). Future requirements on flexibility and adaptability require a much closer integration of ERP systems with the manufacturing floor. To achieve this integration, an MES often pushes customer orders to the manufacturing floor in a flexible manner. Moreover, a large amount of shop floor data needs to be filtered and fed into business planning applications such as production planning or supply chain management. Radio Frequency Identification (RFID) chips can play an important role in the collection and management of such data.

Gunther, Kletti, and Kubach explain the potential advantages of using RFID technology in a modern manufacturing and supply chain context. Areas of emphasis include integration of RFID data into legacy IT architectures, RFID-MES-ERP integration, and cost-benefit considerations. Their presentation is not restricted to intra-company production planning, but also emphasizes the benefits of inter-company collaboration. Six case studies based on SAP s ERP systems and MPDV s MES solution show how to successfully implement cross-company supply chain integration using RFID technology."

With increasingly complex manufacturing systems and processes, more intelligent and unique devices and machines are needed to support manufacturing operations. Smart Devices and Machines for Advanced Manufacturing presents a focused collection of quality chapters on the state of the art of research efforts in the area of smart devices and novel machine design, as well as their practical applications to enable advanced manufacturing. The book can be viewed as consisting of two major sections, with the first section presenting a broad-based review of several key areas of research in smart devices and machines, whereas the second section is focused on presenting an in-depth treatment of a particular device or machine, from parallel kinematic mechanism to conventional robotic attachment. Smart Devices and Machines for Advanced Manufacturing will be of interest to a broad readership, from manufacturing and industrial engineers to researchers and postgraduates in computer-integrated manufacturing and computer-aided design and manufacturing.

Computer Aided Innovation (CAI) is a young domain, the goal of which is to support enterprises throughout the complete innovation process. This comprehensive book presents the most up-to-date research on CAI. It addresses the main motivations of the industrial sector regarding the engineering innovation activity with computer tools and methods. The book also discusses organizational, technological and cognitive aspects of the application of CAI methods and tools.

In todaya (TM)s competitive world, industries are focusing on shorter lead times, improved quality, reduced cost, increased profit, improved productivity and better customer service. As ERP and other information management systems have been widely implemented, information growth poses new challenges to decision makers in areas ranging from shop floor control to supply chain management and design.

Frontiers in Computing Technologies for Manufacturing Applications presents an overview of the state-of-the-art intelligent computing in manufacturing. Modelling, data processing, algorithms and computational analysis of difficult problems found in advanced manufacturing are discussed. It is the first book to bring together combinatorial optimization, information systems and fault diagnosis and monitoring in a consistent manner. Techniques are presented in order to aid decision makers needing to consider multiple, conflicting objectives in their decision processes. In particular, the use of metaheuristic optimization techniques for multi-objective problems is discussed. Readers will learn about computational technologies that can improve the performance of manufacturing systems ranging from manufacturing equipment to supply chains.

Frontiers in Computing Technologies for Manufacturing Applications will be of interest to students in industrial and mechanical engineering as well as information engineers needing practical examples for the successful integration of information in manufacturing applications. The book will also appeal to technical decision makers involved in production planning, logistics, supply chain, industrial ecology, manufacturing information systems, faultdiagnosis and monitoring.

One of the great challenges in flexible production and supply chains is the availability of necessary information at any time and place. Autonomous logistics processes can bring about fast and flexible adaptations to change. This book identifies autonomous logistics processes and details how they differ from conventionally managed processes. Coverage also describes the changes that autonomy will cause in order processing.

Process Control Performance Assessment is a practical guide to the application of control benchmarking to real, complex, industrial processes. It presents commercial solutions as well as current and future techniques still under development and contains real full-scale-implementation industrial case studies from the oil and gas, power and chemical industries providing a hierarchical perspective on benchmarks. The effect of benchmarking and control tuning on process performance and revenue optimisation is demonstrated.

The most frequently occurring practical issues associated with implementing benchmarking algorithms in industrial processes are discussed in detailed and concise terms and guidelines given for avoiding common problems. The impact of problems like valve stiction and plant-wide disturbances on process performance is reviewed and methods for diagnosing causative fault conditions suggested.

The benefit of non-intrusive and intrusive benchmarking techniques for optimising control systems using performance assessment and diagnostic tools is the potential to enhance company operational economics through increased throughput and better product quality. The book is appropriate for industrial and academic control and process engineers who wish to learn about methods of benchmarking through directed study or self study.

BASYS conferences were initially organized to promote the development of balanced automation systems. The first BASYS conference was successfully launched in Victoria, Brazil, in 1995. BASYS'06 is the 7th edition in this series. This book comprises three invited keynote papers and forty-nine regular papers accepted for presentation at the conference. All together, these papers will make significant contributions to the literature of Intelligent Technology for Balanced Manufacturing Systems.

Nine revolutionary algorithms that power our computers and smartphones Every day, we use our computers to perform remarkable feats. A simple web search picks out a handful of relevant needles from the world's biggest haystack. Uploading a photo to Facebook transmits millions of pieces of information over numerous error-prone network links, yet somehow a perfect copy of the photo arrives intact. Without even knowing it, we use public-key cryptography to transmit secret information like credit card numbers, and we use digital signatures to verify the identity of the websites we visit. How do our computers perform these tasks with such ease? John MacCormick answers this question in language anyone can understand, using vivid examples to explain the fundamental tricks behind nine computer algorithms that power our PCs, tablets, and smartphones.

Manufacturing a product is not difficult, the difficulty consists in manufacturing a product of high quality, at a low cost and rapidly. Drastic technological advances are changing global markets very rapidly. In such conditions the ability to compete successfully must be based on innovative ideas and new products which has to be of high quality yet low in price. One way to achieve these objecti ves would be through massive investments in research of computer based technology and by applying the approaches presented in this book. The First International Conference on Advanced Manufacturing Systems and Technology AMST87 was held in Opatija (Croatia) in October 1987. The Second International Conference on Advanced Manufacturing Systems and Technology AMSV90 was held in Trento (Italy) in lune 1990. The Third, Fourth, Fifth and Sixth Conferences on Advanced Manufacturing Systems and Technology were all held in Udine (Italy) as follows: AMST93 in April 1993, AMST96 in September 1996, AMST99 in June 1999 and AMST02 in June 2002.

The last few years have seen important advances in the use of genetic algorithms to address challenging optimization problems in industrial engineering. Genetic Algorithms and Engineering Design is the only book to cover the most recent technologies and their application to manufacturing, presenting a comprehensive and fully up-to-date treatment of genetic algorithms in industrial engineering and operations research.
Beginning with a tutorial on genetic algorithm fundamentals and their use in solving constrained and combinatorial optimization problems, the book applies these techniques to problems in specific areas--sequencing, scheduling and production plans, transportation and vehicle routing, facility layout, location-allocation, and more. Each topic features a clearly written problem description, mathematical model, and summary of conventional heuristic algorithms. All algorithms are explained in intuitive, rather than highly-technical, language and are reinforced with illustrative figures and numerical examples.
Written by two internationally acknowledged experts in the field, Genetic Algorithms and Engineering Design features original material on the foundation and application of genetic algorithms, and also standardizes the terms and symbols used in other sources--making this complex subject truly accessible to the beginner as well as to the more advanced reader.
Ideal for both self-study and classroom use, this self-contained reference provides indispensable state-of-the-art guidance to professionals and students working in industrial engineering, management science, operations research, computer science, and artificial intelligence. The only comprehensive, state-of-the-art treatment available on the use of genetic algorithms in industrial engineering and operations research . . .
Written by internationally recognized experts in the field of genetic algorithms and artificial intelligence, Genetic Algorithms and Engineering Design provides total coverage of current technologies and their application to manufacturing systems. Incorporating original material on the foundation and application of genetic algorithms, this unique resource also standardizes the terms and symbols used in other sources--making this complex subject truly accessible to students as well as experienced professionals. Designed for clarity and ease of use, this self-contained reference:
* Provides a comprehensive survey of selection strategies, penalty techniques, and genetic operators used for constrained and combinatorial optimization problems
* Shows how to use genetic algorithms to make production schedules, solve facility/location problems, make transportation/vehicle routing plans, enhance system reliability, and much more
* Contains detailed numerical examples, plus more than 160 auxiliary figures to make solution procedures transparent and understandable

In recent years the situation of production enterprises has been aggravated by the change from a vendors' market to a buyers' market, the globaHsation of competition, a severe market segmentation and rapid progress in product and process technologies. Beside cost and quality, time has taken on an increasingly important role, forcing enterprises to become ever more dynamic and versatile. Therefore, in all areas of production management, novel, effective concepts, procedures and tools have been developed in order to meet these new requirements. But beyond these more technical, organisational and information technology related aspects there is certainly another one which has to be considered more closely than ever before, namely that of human resources. Is not group technology also related to group work? Do partners in a global network only operate according to predefined process schemes with no personal contact? Are the mental process models of the programmers of ERP-systems the same as those of the users? What is the impact of human behaviour and what consequences are to be expected if organisational and individual objectives are separated? And finally, how do necessary technological changes affect the workforce and the individual needs and wishes of the employees.

Industries and particularly the manufacturing sector have been facing difficult challenges in a context of socio-economic turbulence characterized by complexity as well as the speed of change in causal interconnections in the socio-economic environment. In order to respond to these challenges companies are forced to seek new technological and organizational solutions.

In this context two main characteristics emerge as key properties of a modern automation system - agility and distribution. Agility because systems need not only to be flexible in order to adjust to a number of a-priori defined scenarios, but rather must cope with unpredictability. Distribution in the sense that automation and business processes are becoming distributed and supported by collaborative networks.

Emerging Solutions for Future Manufacturing Systems includes the papers selected for the BASYS'04 conference, which was held in Vienna, Austria in September 2004 and sponsored by the International Federation for Information Processing (IFIP).

Presents a methodology developed by DaimlerChrysler.

Illustrates the methodology through detailed case studies.

The main objective of the authors is to deliver specifications and underlying concepts for future computer-aided tools for the design and the control of flexible manufacturing systems for mechanical and electro-mechanical assemblies. This book presents an integrated computer-aided method which supports a concurrent engineering approach for assembled products. This integrated method is divided in several modules which analyse the ease of assembly of a design, the assembly order, the design of an assembly workshop, and the simulation of the workshop taking into account scheduling and flow control. Automatic, semi-automatic and manual utilisations are presented for each module. Communication between design and manufacturing has been emphasised. The environment in this book is a real concurrent engineering one and for the first time the concurrent engineering steps are integrated in a CAD system. The method has been implemented in one of the worlds most used CAD systems: CATIA.

The last two decades have witnessed important shifts in customers' behaviour. Companies now need to integrate customers in their strategies and manufacturers have to propose a large variety of products to meet the market's demand. Increasing the range of PVs attracts and retains customers, yet it dramatically augments the cost and complexity of the manufacturing systems. As many decisions taken at the design stage of the product are decisive for its entire life, it is crucial to integrate the process and the assembly system when designing the product.

Integrated Design of a Product Family and Its Assembly System presents an integrated approach for the design of a product family and its assembly system, whose main principles consider the product family as a fictitious unique product for which the assembly system is to be devised. It imposes assembly and operation constraints as late as possible in the design process to get liberties in the system design, and adapts the product family at each design stage to integrate the new constraints related to the successive design choices.
Integrated Design of a Product Family and Its Assembly System is an important, must-have book for researchers and Ph.D. students in Computer-Integrated Manufacturing, Mechanical Engineering, and Manufacturing, as well as practitioners in the Design, Planning and Production departments in the manufacturing industry. Integrated Design of a Product Family and Its Assembly System is also suitable for use as a textbook in courses such as Computer-Aided Design, Concurrent Engineering, Design for Assembly, Process Planning, and Integrated Design.

Owing to the development and rapid spread of communication technologies including the Internet, the world is indeed turning into a global village. The rate of introduction of new products and technologies is steadily rising. At the same time, pressures to reduce time-to-market are mounting. Only companies that are able to realize products rapidly are able to survive today.
From a technological viewpoint, rapid product realization involves rapid design, rapid prototyping, and rapid tooling. Fortunately, a class of technologies, also collectively called rapid prototyping (RP) technologies, has emerged in the last two decades or so to meet these requirements. Early technologies merely aimed to produce single part look-alikes. However, intense R&D efforts are taking place around the world to go beyond mere look alike' single part prototyping, into functional, multi-part assemblies.
RP technologies are different from other modern manufacturing technologies in many ways. In RP, material is usually added incrementally in a layered manner and, occasionally, subtracted. Some technologies depend upon layers of resin cured under the influence of one or more CNC controlled laser beams. Others use lasers to selectively sinter layers of powdered metal. There are also RP technologies that do not use lasers at all. Indeed, RP is turning out to be a potent arena for technological creativity.
This book provides an updated overview of RP technologies at a level of detail that university engineering students taking courses on RP as well R&D and operating professionals from industry interested in RP are likely to find attractive. While the emphasis is on laser-based technologies, other processesare also discussed. With respect to each important RP process, the part/assembly modeling techniques, the materials used, process itself, advantages and disadvantages, accuracy and finish issues as well as application potential are discussed.

Technological change has had a profound impact on manufacturing industry and related business sectors. Since publication of the first edition of Implementing New Technologies the pace of change ahs been maintained, often with uncertain consequences. In this new edition the editors have brought together a collection of readings which include: aeo Project planning. aeo Conversion or application of plans. aeo Consolidation of change after the insertion of new technologies. Although the second edition includes material on innovation it is more concerned with the consequences of technology diffusion and technology transfer, concentrating on the adoption of technologies which are novel in a particular application even though not inherently a newa .

Low-volume high-variety products like personalized cars or customized engines will be the key issues for manufacturing in the 21st century. The necessary control technology is based on the concept of holons, which are the units of production and behave as autonomous and cooperative agents, providing flexibility, adaptability, agility, and dynamic reconfigurability. This book presents the latest research results in agent-based manufacturing as carried out by researchers in academia and industry within the international "Holonic Manufacturing Systems" project. As this project was driven by industry, the results presented here are of vital interest not just to researchers in agent technologies or distributed artificial intelligence, but also to engineers and professionals in industry who have to respond to rapid changes and new demands in production.