Energy consumption is of great interest to manufacturing companies.
Beyond considering individual processes and machines, the
perspective on process chains and factories as a whole holds major
potentials for energy efficiency improvements. To exploit these
potentials, dynamic interactions of different processes as well as
auxiliary equipment (e.g. compressed air generation) need to be
taken into account. In addition, planning and controlling
manufacturing systems require balancing technical, economic and
environmental objectives. Therefore, an innovative and
comprehensive methodology - with a generic energy flow-oriented
manufacturing simulation environment as a core element - is
developed and embedded into a step-by-step application cycle. The
concept is applied in its entirety to a wide range of case studies
such as aluminium die casting, weaving mills, and printed circuit
board assembly in order to demonstrate the broad applicability and
the benefits that can be achieved.
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