Modern-day technologies are described by very high-level of
computerization, deploying composite and sophisticated machines.
The objective behind is to achieve higher productivity and profit
in an organization. Therefore it is always desirable to achieve
maximum calculated output from every machine in the industry.
Reduction in downtime is a step towards getting a maximum output
from machines by improving their reliability and availability. In
the present research work a systematic approach for Maintenance
Planning and Control (as Modified Six Step Method) has been applied
on one of the critical Unit, Boiler Section of Thermal Plant as a
Case Study. Down time has been reduced by analyzing the failure
pattern of critical parts of all types of equipment. The study
suggested that with proposed maintenance plan, downtime of a
thermal plant can be reduced by 430 hrs over a period of three
years and monetary benefit to the organization due to new
maintenance policy is of the order of Rs. 18, 00, 00, 000 to
36,00,00,000 INR for the span of three years.
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