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Lean Transformations for Small and Medium Enterprises: Lessons
Learned from Italian Businesses summarizes two decades of research,
teaching, and practice on lean thinking. Based on quantitative
analysis of 100 cases of Lean transformations and 20 in-depth case
studies of successfully transformed SMEs, it explains how to
undertake lean transformations that lead to operational and
financial performance improvement, and uses the Lean Transformation
Framework --conceptualized by John Shook at the Lean Enterprise
Institute as a practical approach to design and de-risk the
transformation process. SMEs leaders wishing to undertake and
sustain a lean transformation must: Make a serious and lasting
commitment to transform, avoiding the temptation to change course
of action; Choose accurately the value streams that require
improvement as defined by strategy deployment; Build capabilities
to sustain the transformation; Lead by example by going to gemba
and creating a culture of respect for people that goes beyond the
visible devices and artifacts of Lean tools.
With intensified global competition, institutional changes and
reduced communication costs the propensity of firms to reconfigure
their global value chain and separate their activities across
national boundaries has increased markedly. It enables firms to
combine the benefits arising from specialization and increased
flexibility with location advantages. Consequently, large parts of
manufacturing and other more standardized activities have been
offshored to emerging countries. However, recent developments are
challenging this traditional separation between advanced and
emerging economies as host of knowledge- and production-intensive
activities, respectively. Recent research has emphasized the role
of intra-organizational relationships and links among the different
parts of the value chain. Innovative and productive activities are
affected by strong interdependencies and complementarities, and for
some companies the co-location of R&D and manufacturing is
critical for development and innovation. This volume will interest
scholars in International Business, Economic Geography, Operations
and Supply Chain Management, International Economics, and Political
Science.
G. Volpato, A. Camuffo, A. Comacchio 1.1 The background During
recent years the dynamics of automotive industry and its supply
chain has catalysed the attention and the research effort of a wide
international group of scholars as: the International Motor Vehicle
Program (JMVP) of Massachusetts Institute of Technology, the
Permanent Study Group for the Automobile Industry and Its Employees
(GERPISA) of Paris, and the International Car Distribution l
Programme (ICDP) of Solihull. This favoured the publication of
relevant studies and the growth of networks of academicians and
practitioners interested in studying the patterns of industry
evolution and in organising meetings to present and discuss issues
of common interest. In 1992 some members of these research projects
decided to organize a first conference in Berlin dedicated to the
main theme of automation and organization in the automobile
industry. In 1993 a second conference took place in Tokyo, followed
by a technical visit to a few automobile manufacturers and
components suppliers plants (Toyota, Nissan, Mitsubishi, etc.).
Lean Transformations for Small and Medium Enterprises: Lessons
Learned from Italian Businesses summarizes two decades of research,
teaching, and practice on lean thinking. Based on quantitative
analysis of 100 cases of Lean transformations and 20 in-depth case
studies of successfully transformed SMEs, it explains how to
undertake lean transformations that lead to operational and
financial performance improvement, and uses the Lean Transformation
Framework --conceptualized by John Shook at the Lean Enterprise
Institute-as a practical approach to design and de-risk the
transformation process. SMEs' leaders wishing to undertake and
sustain a lean transformation must: Make a serious and lasting
commitment to transform, avoiding the temptation to change course
of action; Choose accurately the value streams that require
improvement as defined by strategy deployment; Build capabilities
to sustain the transformation; Lead by example by going to gemba
and creating a culture of respect for people that goes beyond the
visible devices and artifacts of Lean tools.
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