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In the preliminary stage of designing new structural hardware that
must perform a given mission in a fluctuating load environment,
there are several factors the designers should consider. Trade
studies for different design configurations should be performed
and, based on strength and weight considerations, among others, an
optimum configuration selected. The selected design must be able to
withstand the environment in question without failure. Therefore, a
comprehen sive structural analysis that consists of static,
dynamic, fatigue, and fracture is necessary to ensure the integrity
of the structure. During the past few decades, fracture mechanics
has become a necessary discipline for the solution of many
structural problems. These problems include the prevention of
failures resulting from preexisting cracks in the parent material,
welds or that develop under cyclic loading environment during the
life of the structure. The importance of fatigue and fracture in
nuclear, pressure vessel, aircraft, and aerospace structural
hardware cannot be overemphasized where safety is of utmost
concern. This book is written for the designer and strength
analyst, as well as for the material and process engineer who is
concerned with the integrity of the structural hardware under
load-varying environments in which fatigue and frac ture must be
given special attention. The book is a result of years of both
acade mic and industrial experiences that the principal author and
co-authors have accumulated through their work with aircraft and
aerospace structures."
This book was written to serve as both a professional's overview of
the entire field of fatigue and fracture mechanics as it is
currently practiced, and as an introduction to the application of
the Fracture Mechanics of Ductile Metals (FMDM) theory. Particular
benefits include: Application of fracture mechanics concepts to
metallic structure, composites, welds and bolted joints. Extensive
discussion of two welding techniques currently used in aerospace
and aircraft structure, with emphasis given to state-of-the-art
friction stir welding techniques. Life assessment of welded and
bolted joints, with example problems. Damage tolerance and
durability assessment of composites, not found in any other book
published in this area. Presentation of Elastic-Plastic Fracture
Mechanics (EPFM). Application of multi-specimen and single-specimen
techniques to obtain fracture properties. Introduction to Fracture
Mechanics of Ductile Metals (FMDM) theory to determine residual
strength capability of structural metals. Discussion of techniques
to determine the material fracture toughness properties without the
need for laboratory testing. This is the first single text to
present applications of fatigue and fracture mechanics to metals
and composites and also include practical applications and example
problems. It will be an essential reference for researchers,
practitioners, and students alike.
Thematerialsusedinmanufacturingtheaerospace, aircraft, automobile,
andnuclear parts have inherent aws that may grow under uctuating
load environments during the operational phase of the structural
hardware. The design philosophy, material selection, analysis
approach, testing, quality control, inspection, and manufacturing
are key elements that can contribute to failure prevention and
assure a trouble-free structure. To have a robust structure, it
must be designed to withstand the envir- mental load throughout its
service life, even when the structure has pre-existing aws or when
a part of the structure has already failed. If the design
philosophy of the structure is based on the fail-safe requirements,
or multiple load path design, partial failure of a structural
component due to crack propagation is localized and safely
contained or arrested. For that reason, proper inspection technique
must be scheduled for reusable parts to detect the amount and rate
of crack growth, and the possible need for repairing or replacement
of the part. An example of a fail-sa- designed structure with
crack-arrest feature, common to all aircraft structural parts, is
the skin-stiffened design con guration. However, in other cases,
the design p- losophy has safe-life or single load path feature,
where analysts must demonstrate that parts have adequate life
during their service operation and the possibility of catastrophic
failure is remote. For example, all pressurized vessels that have
single load path feature are classi ed as high-risk parts. During
their service operation, these tanks may develop cracks, which will
grow gradually in a stable mann
Thematerialsusedinmanufacturingtheaerospace,aircraft,automobile,andnuclear
parts have inherent aws that may grow under uctuating load
environments during the operational phase of the structural
hardware. The design philosophy, material selection, analysis
approach, testing, quality control, inspection, and manufacturing
are key elements that can contribute to failure prevention and
assure a trouble-free structure. To have a robust structure, it
must be designed to withstand the envir- mental load throughout its
service life, even when the structure has pre-existing aws or when
a part of the structure has already failed. If the design
philosophy of the structure is based on the fail-safe requirements,
or multiple load path design, partial failure of a structural
component due to crack propagation is localized and safely
contained or arrested. For that reason, proper inspection technique
must be scheduled for reusable parts to detect the amount and rate
of crack growth, and the possible need for repairing or replacement
of the part. An example of a fail-sa- designed structure with
crack-arrest feature, common to all aircraft structural parts, is
the skin-stiffened design con guration. However, in other cases,
the design p- losophy has safe-life or single load path feature,
where analysts must demonstrate that parts have adequate life
during their service operation and the possibility of catastrophic
failure is remote. For example, all pressurized vessels that have
single load path feature are classi ed as high-risk parts. During
their service operation, these tanks may develop cracks, which will
grow gradually in a stable manner.
In the preliminary stage of designing new structural hardware that
must perform a given mission in a fluctuating load environment,
there are several factors the designers should consider. Trade
studies for different design configurations should be performed
and, based on strength and weight considerations, among others, an
optimum configuration selected. The selected design must be able to
withstand the environment in question without failure. Therefore, a
comprehen sive structural analysis that consists of static,
dynamic, fatigue, and fracture is necessary to ensure the integrity
of the structure. During the past few decades, fracture mechanics
has become a necessary discipline for the solution of many
structural problems. These problems include the prevention of
failures resulting from preexisting cracks in the parent material,
welds or that develop under cyclic loading environment during the
life of the structure. The importance of fatigue and fracture in
nuclear, pressure vessel, aircraft, and aerospace structural
hardware cannot be overemphasized where safety is of utmost
concern. This book is written for the designer and strength
analyst, as well as for the material and process engineer who is
concerned with the integrity of the structural hardware under
load-varying environments in which fatigue and frac ture must be
given special attention. The book is a result of years of both
acade mic and industrial experiences that the principal author and
co-authors have accumulated through their work with aircraft and
aerospace structures."
In the preliminary stage of designing new structural hardware to
perform a given mission in a fluctuating load environment, there
are several factors that the designer should consider. Trade
studies for different design configurations should be performed
and, based on strength and weight considerations, among others, an
optimum configuration selected. The selected design must withstand
the environment in question without failure. Therefore, a
comprehensive structural analysis that consists of static, dynamic,
fatigue, and fracture is necessary to ensure the integrity of the
structure. Engineers must also consider the feasibility of
fabricating the structural hardware in the material selection
process. During the past few decades, fracture mechanics has become
a necessary discipline for the solution of many structural problems
in which the survivability of structure containing pre-existing
flaws is of great interest. These problems include structural
failures resulting from cracks that are inherent in the material,
or defects that are introduced in the part due to improper handling
or rough machining, that must be assessed through fracture
mechanics concepts.
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