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The REAL LEAN series of books explains Lean management in ways that
hundreds of other books do not. These original and creative works
are written for hands-on Lean practitioners. Each volume is
thoroughly researched and well documented, and provides an
abundance of new information and perspectives to help ensure
success with Lean management. This sixth volume of the REAL LEAN
series shines a bright light on several major unsolved problems in
Lean management and also identifies practical countermeasures using
creative and original Lean thinking. It includes a special
interview with the retired CEO of The Wiremold Company, Art Byrne,
reflecting on his nearly 30 years of Lean practice. This volume
also helps focus the Lean community's attention on specific areas
to work on in order to advance manager's understanding and practice
of Lean management. As with prior Volumes of REAL LEAN, Volume Six
emphasizes Lean as a management system and the "Respect for People"
principle because both are usually missing from the practice of
Lean management today. Readers will find this book to be amazingly
insightful and filled with practical information that will help
them better comprehend and put REAL LEAN into practice every day.
At long last, the deep secrets of Lean management are revealed This
provocative and insightful book clearly explains why Lean
management, despite its overwhelming advantages over conventional
management, has yet to become ubiquitous in organizations. This
book presents the key economic, social, political ideas that must
diminish or be eliminated, and historical facts that must be
understood and acknowledged in order to experience long-term
success with Lean management. It will challenge, annoy, frighten,
enlighten, frustrate, educate, and enliven you. Readers will gain a
clear picture of how remarkably different Lean leaders' minds are
compared to conventional leaders' minds. The differences range from
great to small and reflect an overall way of thinking that
completely upends the norm - for the customer, and for the better.
The REAL LEAN series of books explains Lean management in ways that
hundreds of other books do not. These original and creative works
are written for hands-on Lean practitioners. Each volume is
thoroughly researched and well documented, and provides an
abundance of new information and perspectives to help ensure
success with Lean management. The fifth volume of the REAL LEAN
series presents a set of fundamental strategies that will help
assure Lean management success. These strategies encourage
executives to study Lean management history, analyze the failures
of other companies, obtain a clearer view of reality at
ground-level, better utilize internal and external human resources,
and have greater confidence in their ability to become self-reliant
in their Lean journey. As with prior Volumes of REAL LEAN, Volume
Five emphasizes Lean as a management system and the Respect for
People principle because both are usually missing from the practice
of Lean management today. Readers will find this book to be
amazingly insightful and filled with practical information that
will help them better comprehend and put REAL LEAN into practice
every day.
In REAL LEAN - Critical Issues and Opportunities in Lean Management
(Volume Two), Bob Emiliani helps Lean management practitioners gain
a greater awareness of the challenges they face when implementing
Lean. In a lively and engaging style, he also provides additional
explanation and critical analysis of the purposes, advantages,
myths, and misinformation surrounding Lean management. The second
volume builds upon the interesting and informative linkages to
historical and long-forgotten perspectives that have contributed to
the creation of Lean management as we know it today. As with volume
one, REAL LEAN emphasizes Lean as a management system and the
"Respect for People" principle because both are usually missing
from the practice of Lean management today. Managers will find this
book easy to read, amazingly insightful, and filled with practical
information that will help them better comprehend and put REAL LEAN
into practice every day.
Principles of Mass and Flow Production is a 55th Anniversary
Special Reprint Edition of Frank G. Woollard's long-forgotten book
published in 1954, and includes Woollard's amazing 1925 paper "Some
Notes on British Methods of Continuous Production." Both are
presented as unabridged digitized images of the original works, and
include commentary and analysis by noted Lean management
practitioner, author,and educator, Bob Emiliani, Ph.D. Frank G.
Woollard made major contributions to progressive manufacturing
management practices in the British automobile industry of the
1920s, and was also the first to develop and implement mechanical
materials handling equipment known as automatic transfer machines
while working at Morris Motors Ltd., Engines Branch, in Coventry,
U.K. His work is comparable to that of the legendary Taiichi Ohno,
the principal architect of Toyota Motor Corporation's production
system, and suggests that the timeline for discoveries and
attributions of key accomplishments must be revised. Woollard
deserves widespread recognition for his own groundbreaking
achievements, which lie between the time of Henry Ford and Kiichiro
Toyoda, the founder of Toyota Motor Corporation. His work is highly
relevant to current-day Lean management, in that he understood the
idea and practice of continuous improvement in a flow environment.
Woollard also recognized that flow production will not work
properly if used by management in a zero-sum manner, which is an
insightful and distinctive feature of Woollard's flow production
system, and shows he understood the importance of what is today
called the "Respect for People" principle in Lean management.
Woollard's remarkable work in flow production and his prescient
innovations in industrial automation ensure him a prominent place
in the history of production engineering, automation, and
industrial management. Readers interested in Lean management, the
evolution of flow production, and the history of industrial
management and automation will find this book to be entertaining,
informative, and a valuable resource for future reference.
In REAL LEAN - Understanding the Lean Management System (Volume
One), Bob Emiliani explains the purposes, advantages, myths, and
misinformation surrounding Lean management. In a lively and
engaging style, he answers the key questions that leaders of
organizations have about Lean management. A perfect read for the
busy executive. REAL LEAN is a practical guide to Lean management,
complete with interesting and informative linkages to historical
events and long-forgotten perspectives. Readers will learn how the
two principles of Lean management, "Continuous Improvement" and
"Respect for People," work in tandem, with emphasis on "Respect for
People" the principle that is often missing from the practice of
Lean management. This small book will be a big help to leaders who
want to improve their understanding and practice of Lean
management.
This fourth volume of the REAL LEAN series brings Lean full circle.
It shows how Lean management is itself a craft that can only be
learned as any other craftsman would learn their trade. Few people
understand Lean management in the context as a craft, including the
best Lean practitioners and Lean thinkers external to Toyota. This
unique perspective creates a much clearer impression of what
executives need to do in order to become Lean leaders. Their
learning must be much deeper than they might have imagined, but the
result will be much better than they would have expected. As with
prior Volumes of REAL LEAN, Volume Four of emphasizes Lean as a
management system and the Respect for People principle because both
are usually missing from the practice of Lean management today.
Readers will find this book to be amazingly insightful and filled
with practical information that will help them better comprehend
and put REAL LEAN into practice every day.
REAL LEAN - The Keys to Sustaining Lean Management (Volume Three),
finally answers the question that Lean practitioners have been
asking for decades: "How do you sustain Lean management?" Volume 3
of the REAL LEAN book series explains in new and unique ways why
sustainability has been so elusive and offers many surprising and
even jarring new insights. It dissects conventional management
thinking and practice which so strongly hinders managers' ability
to become Lean leaders. Major obstacles are revealed, culminating
in the identification of 14 key commitments that executives must
make in order to sustain the Lean management system. Managers will
find this book contains a wealth of practical new information and
is amazingly insightful. It will help them better comprehend and
put REAL LEAN into practice every day.
Practical Lean Leadership: A Strategic Leadership Guide For
Executives is the first book to present Lean leadership in ways
that are specific and actionable for executives to apply at work
every day. It links Lean principles and tools directly to
leadership beliefs, behaviors, and competencies in new and
innovative ways that connect to workplace and marketplace
realities. It goes far beyond the common understanding of
leadership and the training methods used for leadership
development. The workbook can be used individually or by a
leadership team in self-paced group training. Senior managers will
be inspired by the proven approaches to improving their
understanding and practice of strategic leadership.
Practical Lean Leadership has won critical acclaim from
executives with years of experience practicing Lean management in
the real world:
"This is a 'must read' book for all senior leaders. It is very
well written for the C-level team and it fills a gap on how
executives should lead a Lean transformation. It truly is the best
description of Lean leadership today. I highly recommend it." -
Edward Miller, President, Strategy Development Services, LLC
"Bob Emiliani is addressing THE most important problem facing
organizations trying to make Lean work; the role of the executive
leadership. This workbook provides sound methods to assist managers
understand their role and put it into practice. This is workbook
and it requires some work, but the workbook format is very helpful
to move these methods from ideas into the daily practice of Lean
leadership." - Brian Maskell, President, BMA Inc.
""Practical Lean Leadership" explains key aspects of enterprise
leadership and thentakes it several steps further by applying Lean
principles and tools to leadership itself. An effective model is
created by understanding behavioral waste and by applying value
stream mapping and standardized work in totally new contexts. The
workbook format engages the reader and immediately connects to
their reality." - Kevin Meyer, President, Superfactory Ventures,
LLC
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