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This book goes beyond searching for Muda by Gemba walk; the aim is
to industrialize the office environment in view of the new
digitalization challenge by applying the same principles of Lean
industry. Whereas the basic process theory remains valid, the Lean
tools have to be adapted and transposed to the office
characteristics where not machines but employees are at the center
of the transactions. Here, a new, already successfully applied,
integrated, industry-derived, and systematic approach is presented.
It will not only boost office effectiveness and productivity as
well as shortening lead-time of office routines far beyond simple
Muda elimination, but it will also prepare the processes in view of
the upcoming digitalization era.
This book is the continuation of the textbook Lean Compendium -
Introduction to Modern Manufacturing Theory. It extends the theory
of mathematical modeling to batch & queue-based cyber-physical
production systems. To facilitate learning, the book continues to
develop a Cartesian-derived understanding of the system's behavior
by applying manufacturing-specific theorems, corollaries and
lemmas. A law-based description enables to model production
mathematically and understand upfront their dynamics in terms of
WIP generation, lead-times, exit-rates, and on-time delivery
performance. While simulation alone only allows to explore the
optimum solution, the development of a theory allows to gain
knowledge. This improves the learning of the "physics" of
manufacturing systems and contributes to a solid production's
understanding and a clear and cognitive problem determination that
leads to a thorough mental capture for mastering a systematic
design of such highly complex systems.
The book covers basic manufacturing theory and develops a Cartesian
approach to explaining lean. It provides a structured fundament how
a lean manufacturing system works. Students get a consistent
approach, explaining lean by increased complexity (mono-product,
multi-product, complex manufacturing systems) with theorems,
corollaries, and lemmas. Instructors get explanations for lean
based on a systemic model, helping to transmit a clear view about
the theory of lean.
Dieses Buch geht uber die Suche nach Muda durch Gemba-Walk hinaus:
das Ziel ist es, die Buroumgebung angesichts der neuen
Herausforderung der Digitalisierung zu industrialisieren, indem
dieselben Prinzipien der Lean-Industrie angewendet werden. Wahrend
die grundlegende Prozesstheorie gultig bleibt, mussen die
Lean-Tools angepasst und auf die Merkmale des Buros ubertragen
werden, wo nicht Maschinen, sondern Mitarbeiter im Mittelpunkt der
Transaktionen stehen. Hier wird ein neuer, bereits erfolgreich
angewandter, integrierter, aus der Industrie stammender und
systematischer Ansatz vorgestellt. Er steigert nicht nur die
Effektivitat und Produktivitat im Buro und verkurzt die
Durchlaufzeit von Buroablaufen weit uber die einfache
Muda-Eliminierung hinaus, sondern bereitet die Prozesse auch auf
das kommende Zeitalter der Digitalisierung vor.
This book goes beyond searching for Muda by Gemba walk; the aim is
to industrialize the office environment in view of the new
digitalization challenge by applying the same principles of Lean
industry. Whereas the basic process theory remains valid, the Lean
tools have to be adapted and transposed to the office
characteristics where not machines but employees are at the center
of the transactions. Here, a new, already successfully applied,
integrated, industry-derived, and systematic approach is presented.
It will not only boost office effectiveness and productivity as
well as shortening lead-time of office routines far beyond simple
Muda elimination, but it will also prepare the processes in view of
the upcoming digitalization era.
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