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Welding is a cost-effective and flexible method of fabricating
large structures, but drawbacks such as residual stress, distortion
and buckling must be overcome in order to optimize structural
performance. Minimization of welding distortion and buckling
provides a systematic overview of the methods of minimizing
distortion and buckling in welded structures.
Following an introductory chapter, part one focuses on
understanding welding stress and distortion, with chapters on such
topics as computational welding mechanics, modelling the effect of
phase transformations on welding stress and distortion and using
computationally efficient reduced-solution methods to understand
welding distortion. Part two covers different methods of minimizing
welding distortion. Chapters discuss methods such as differential
heating for minimizing distortion in welded stiffeners, dynamic
thermal tensioning, reverse-side heating and ways of minimizing
buckling such as weld cooling and hybrid laser arc welding.
With its distinguished editor and international team of
contributors, Minimization of welding distortion and buckling is an
essential reference for all welders and engineers involved in
fabrication of metal end-products, as well as those in industry and
academia with a research interest in the area.
Provides a systematic overview of the methods of minimizing
distortion and buckling in welded structuresFocuses on
understanding welding stress and distortion featuring computational
welding mechanics and modelling the effect of phase
transformationsExplores different methods of minimizing welding
distortion discussing differential heating and dynamic thermal
tensioning
Thermo-mechanical Modeling of Additive Manufacturing provides the
background, methodology and description of modeling techniques to
enable the reader to perform their own accurate and reliable
simulations of any additive process. Part I provides an in depth
introduction to the fundamentals of additive manufacturing
modeling, a description of adaptive mesh strategies, a thorough
description of thermal losses and a discussion of residual stress
and distortion. Part II applies the engineering fundamentals to
direct energy deposition processes including laser cladding, LENS
builds, large electron beam parts and an exploration of residual
stress and deformation mitigation strategies. Part III concerns the
thermo-mechanical modeling of powder bed processes with a
description of the heat input model, classical thermo-mechanical
modeling, and part scale modeling. The book serves as an essential
reference for engineers and technicians in both industry and
academia, performing both research and full-scale production.
Additive manufacturing processes are revolutionizing production
throughout industry. These technologies enable the cost-effective
manufacture of small lot parts, rapid repair of damaged components
and construction of previously impossible-to-produce geometries.
However, the large thermal gradients inherent in these processes
incur large residual stresses and mechanical distortion, which can
push the finished component out of engineering tolerance. Costly
trial-and-error methods are commonly used for failure mitigation.
Finite element modeling provides a compelling alternative, allowing
for the prediction of residual stresses and distortion, and thus a
tool to investigate methods of failure mitigation prior to
building.
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