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Thermo-Mechanical Modeling of Additive Manufacturing (Paperback)
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Thermo-Mechanical Modeling of Additive Manufacturing (Paperback)
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Thermo-mechanical Modeling of Additive Manufacturing provides the
background, methodology and description of modeling techniques to
enable the reader to perform their own accurate and reliable
simulations of any additive process. Part I provides an in depth
introduction to the fundamentals of additive manufacturing
modeling, a description of adaptive mesh strategies, a thorough
description of thermal losses and a discussion of residual stress
and distortion. Part II applies the engineering fundamentals to
direct energy deposition processes including laser cladding, LENS
builds, large electron beam parts and an exploration of residual
stress and deformation mitigation strategies. Part III concerns the
thermo-mechanical modeling of powder bed processes with a
description of the heat input model, classical thermo-mechanical
modeling, and part scale modeling. The book serves as an essential
reference for engineers and technicians in both industry and
academia, performing both research and full-scale production.
Additive manufacturing processes are revolutionizing production
throughout industry. These technologies enable the cost-effective
manufacture of small lot parts, rapid repair of damaged components
and construction of previously impossible-to-produce geometries.
However, the large thermal gradients inherent in these processes
incur large residual stresses and mechanical distortion, which can
push the finished component out of engineering tolerance. Costly
trial-and-error methods are commonly used for failure mitigation.
Finite element modeling provides a compelling alternative, allowing
for the prediction of residual stresses and distortion, and thus a
tool to investigate methods of failure mitigation prior to
building.
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