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2006 Shingo Prize for Excellence in Manufacturing Research Training
Within Industry, by Donald Dinero, explores a crucial piece of a
Lean initiative that has been overlooked throughout U.S. industry.
The Training Within Industry (TWI) program -- developed by the
United States during World War II -- has been used by Toyota for
decades This powerful program standardizes training processes and
assists front-line supervisors in teaching new operations to
workers quickly and effectively. Dinero completely explores the
history and application of the four modules that compose TWI: Job
Instruction -- in which employees are trained to perform their
tasks as quickly as they are capable with minimal waste; Job
Methods -- in which employees are taught how to improve their
processes using existing resources; Job Relations -- in which
personnel problems are solved in an analytical, non-emotional
manner so that employees are focused on a stated objective; and
Program Development -- in which robust training plans are developed
to meet the particular needs of a specific plant. Readers of
Training Within Industry will see that standardized work imparts
measurable continuous improvement because it sets a baseline. It
establishes a framework for efficiency and innovation. In addition,
the book includes a CD containing the text of original TWI
bulletins issued by the U.S. government in the 1940s. Unique and
Compelling Features and Benefits: Provides a key to successfully
implementing Lean Thinking Provides basic knowledge without any
non-valued added material Applies to all positions in all
industries Time tested - has been used for over sixty yearsand is
still successful
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