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Books > Professional & Technical > Mechanical engineering & materials > Production engineering > Industrial quality control
Modern Industrial Statistics The new edition of the prime reference on the tools of statistics used in industry and services, integrating theoretical, practical, and computer-based approaches Modern Industrial Statistics is a leading reference and guide to the statistics tools widely used in industry and services. Designed to help professionals and students easily access relevant theoretical and practical information in a single volume, this standard resource employs a computer-intensive approach to industrial statistics and provides numerous examples and procedures in the popular R language and for MINITAB and JMP statistical analysis software. Divided into two parts, the text covers the principles of statistical thinking and analysis, bootstrapping, predictive analytics, Bayesian inference, time series analysis, acceptance sampling, statistical process control, design and analysis of experiments, simulation and computer experiments, and reliability and survival analysis. Part A, on computer age statistical analysis, can be used in general courses on analytics and statistics. Part B is focused on industrial statistics applications. The fully revised third edition covers the latest techniques in R, MINITAB and JMP, and features brand-new coverage of time series analysis, predictive analytics and Bayesian inference. New and expanded simulation activities, examples, and case studies--drawn from the electronics, metal work, pharmaceutical, and financial industries--are complemented by additional computer and modeling methods. Helping readers develop skills for modeling data and designing experiments, this comprehensive volume: Explains the use of computer-based methods such as bootstrapping and data visualization Covers nonstandard techniques and applications of industrial statistical process control (SPC) charts Contains numerous problems, exercises, and data sets representing real-life case studies of statistical work in various business and industry settings Includes access to a companion website that contains an introduction to R, sample R code, csv files of all data sets, JMP add-ins, and downloadable appendices Provides an author-created R package, mistat, that includes all data sets and statistical analysis applications used in the book Part of the acclaimed Statistics in Practice series, Modern Industrial Statistics with Applications in R, MINITAB, and JMP, Third Edition, is the perfect textbook for advanced undergraduate and postgraduate courses in the areas of industrial statistics, quality and reliability engineering, and an important reference for industrial statisticians, researchers, and practitioners in related fields. The mistat R-package is available from the R CRAN repository.
Das Buch ist ein umfassendes Nachschlagewerk der Wagepraxis fur alle, die Waagen in Industrie und Wissenschaft einsetzen. Es erlautert uber 1000 Begriffe aus der Wagetechnik und aus verwandten Gebieten. Zahlreiche Abbildungen tragen zum besseren Verstandnis bei. Entstanden ist das Lexikon als Gemeinschaftsprojekt der Physikalisch-Technischen Bundesanstalt (PTB) und des Waagenherstellers METTLER TOLEDO."
This new edition builds on the success of the first edition. It has been enhanced to embrace new topics including Due Dilgence, EHS Auditing, Process Safety, Auditing, and a chapter summarizing auditing with the relevant ISO standards. The rest of the book has been updated to fit with the guidance and requirements set out with the changes in the ISO standards. The goal of this book remains the same, to provide a "down to earth" guidance for managers and specialists in organizations who are committed to improving their safety, health and environmental performance, but are not sure where to start or do not wish to employ consultants to do this for them. They do it themselves using this book.
Ein ganz besonderes Problem, das sich heute den Automobilherstellern, ihren Zulieferern und Dienstleistern stellt, ist die extrem zunehmende Volatilitat und Entwicklungsgeschwindigkeit ihrer Markte und Produkte. In diesem Zusammenhang wird die Entwicklung und Verfugbarkeit zukunftssicherer Logistiksysteme immer mehr zu einem entscheidenden Wettbewerbs- und Erfolgsfaktor. Die Logistik wird zum Enabler einer hocheffizienten und flexiblen Fertigung einerseits, in Bezug auf die Servicequalitat auch zum Garant einer erfolgreichen Kundenbeziehung andererseits. Sie fungiert dabei als verbindendes Element innerhalb sowie auch ausserhalb der Unternehmensgrenzen. Dementsprechend ergeben sich auf kurz-, mittel- oder auch langfristige Sicht standig neue Anforderungen an die Adaptivitat der Wertschopfungsprozesse. Zur Bewaltigung dieser Anforderungen bedarf es eines umfassenden Konzeptes, beschrieben unter der Vision der Supra-Adaptivitat. Sieben Lehrstuhle der Universitaten Regensburg, Nurnberg und Munchen haben gemeinsam mit 28 namhaften Industrieunternehmen innerhalb des Bayerischen Forschungsverbundes "Supra-adaptive Logistiksysteme (ForLog)" Losungen zur Verbesserung der netzwerkweiten Anpassungsfahigkeit entwickelt. Fue die Gestaltung der Supply Chain Architektur, die Wertschopfung, Aufgabenverteilung und Planung im Netzwerk, bis hin zu flexiblen Reaktionsmoglichkeiten im laufenden Betrieb werden Losungen angeboten. Flexibilitat, Motivation und Ressourceneinsatz sind dabei wichtige Stichworte."
This richly illustrated book describes statistical extreme value theory for the quantification of natural hazards, such as strong winds, floods and rainfall, and discusses an interdisciplinary approach to allow the theoretical methods to be applied. The approach consists of a number of steps: data selection and correction, non-stationary theory (to account for trends due to climate change), and selecting appropriate estimation techniques based on both decision-theoretic features (e.g., Bayesian theory), empirical robustness and a valid treatment of uncertainties. It also examines and critically reviews alternative approaches based on stochastic and dynamic numerical models, as well as recently emerging data analysis issues and presents large-scale, multidisciplinary, state-of-the-art case studies. Intended for all those with a basic knowledge of statistical methods interested in the quantification of natural hazards, the book is also a valuable resource for engineers conducting risk analyses in collaboration with scientists from other fields (such as hydrologists, meteorologists, climatologists).
Designed for junior- and senior-level courses in plant and facilities planning and manufacturing systems and procedures, this textbook also is suitable for graduate-level and two-year college courses. The book takes a practical, hands-on, project-oriented approach to exploring the techniques and procedures for developing an efficient facility layout. It also introduces state-of-the-art tools including computer simulation. Access to Layout-iQ workspace planning software is included for purchasers of the book. Theoretical concepts are clearly explained and then rapidly applied to a practical setting through a detailed case study at the end of the volume. The book systematically leads students through the collection, analysis, and development of information to produce a quality functional plant layout for a lean manufacturing environment. All aspects of facility design, from receiving to shipping, are covered. In the sixth edition of this successful book, numerous updates and corrections have been made, and a chapter on engineering cost estimating and analysis has been added. Also, rather than including brief case-in-point examples at the end of each chapter, a single, detailed case study is provided that better exposes students to the multiple considerations that need to be taken into account when improving efficiency in a real manufacturing facility. The textbook has enjoyed substantial international adoptions and has been translated into Spanish and Chinese.
This book presents a collection of real cases from industrial practices that production system and quality managers implement to ensure a high quality as well as a low cost in products. This book is divided in sections that are focused on: * The quality and philosophies implemented to production systems; starting from the product design as well as from the supply system. * The principal statistical techniques applied to the quality assurance (statistical quality control, analysis of tests and failure, quality function deployment, accelerated life tests, among others), the process of gathering information, its validation, its reliability process, and techniques for data analysis. * The techniques applied to the integration of human resources in the process of quality assurance, such as managers and operators' participation, training, and training processes. * Use of information and communications technologies, software, and programs implemented to guarantee the quality of the products in the production systems. ISO standards and policies that are used for quality management and monitoring.
Dieses Buch bietet eine praxisorientierte Einfuhrung in die industrielle Bildverarbeitung. Das Buch liegt nun in einer uberarbeiteten 3. Auflage vor, die die aktuellen technologischen Entwicklungen zum Beispiel im Bereich Kameratechnik und Farbbildverarbeitung berucksichtigt. Der Schwerpunkt liegt dabei auf dem Zusammenwirken von Verfahren in einem bildverarbeitenden Gesamtsystem einschliesslich der typischen Problemstellungen bei der Integration in die automatisierte Fertigung. Anhand von realen Beispielen und der Standard-Software NeuroCheck wird eine Anleitung zur Loesung industrieller Sichtprufaufgaben gegeben. Basierend auf ihrer langjahrigen Erfahrung legen die Autoren auch diejenigen Rezepte offen, die zwar ublicherweise nicht publiziert werden, fur das Funktionieren von Bildverarbeitungssystemen jedoch wesentlich sind. Mit der als Download verfugbaren Testversion der Software kann das Gelesene nachvollzogen und eingeubt werden.
The comprehensive reference on modern techniques and methods for monitoring and inspecting corrosion Strategic corrosion inspection and monitoring can improve asset management and life cycle assessment and optimize operational budgets. Advances in computer technologies and electronics have led to very efficient tools for monitoring and inspecting corrosion, including impedance spectroscopy, electrical field signatures, acoustic emissions, and radiographs. This up-to-date reference explains both intrusive and non-intrusive methods of measuring corrosion rates. It covers: The impact of corrosion on the economy and the safe operation of systems in diverse operational environments The various forms of corrosion, with a focus on the detectability of corrosion damage in the real world The principles of risk-based inspection and various risk assessment methodologies (HAZOP, FMECA, FTA, and ETA), with examples from industry The monitoring of microbiologically induced corrosion (MIC), cathodic protection (CP) systems, and atmospheric corrosion Non-destructive evaluation (NDE) techniques, including visual, ultrasonic, radiographic, electromagnetic, and thermographic inspection Roadmaps used by various industries and organizations for carrying out complex inspection and monitoring schedules Complete with graphics and illustrations, this is the definitive reference for professionals involved in the maintenance of industrial systems and structures, from oil exploration to chemical plants and infrastructures; consultants; property managers; and civil, materials, and construction engineers.
The book provides background information about technical solutions, processes and methodology to develop future automated mobility solutions. Beginning from the legal requirements as the minimum tolerable risk level of the society, the book provides state-of-the-art risk-management methodologies. The system engineering approach based on todays engineering best practices enhanced by principles derived from cybernetics. The approach derived from the typical behaviour of a human driver in public road traffic to a cybernetical based system engineering approach. Beyond the system engineering approach, a common behaviour model for the operational domain will show aspects how to extend the system engineering model with principles of cybernetics. The role and the human factors of road traffic participants and drivers of motor vehicles are identified and several viewpoints for different observers show how such mixed traffic scenarios could be assessed and optimised. The influence of the changing mobility demands of the society and the resulting changes to the origination of producer, owner, driver and supplier show aspects for future liability and risk share option for new supply chains. Examples from various industries provide some well-proven engineering principles how to adapt those for the future mobility for the benefit of the users. The aim of the book is to raise awareness that the safety provided by a product, a means of transport or a system up to an entire traffic system depends on the capabilities of the various actors. In addition to the driver and passengers, there are also other road users, maintenance personnel and service providers, who must have certain abilities to act safely in traffic. These are also the capabilities of the organisation, not only the organisation that develops or brings the product to market, but also the organisation that is responsible for the operation and the whole lifecycle of the products. The book is for people who want to get involved in the mobility of the future. People, that have ideas to become a player who want to help shape the future mobility of society and who want to bring responsible solutions for users into the market.
This textbook presents the principal methods of stress analysis for the design of frame structures, beginning with a description of the basic criteria for probabilistic safety verification used in modern codes. The Force Method and the Displacement Method are dealt with, together with their applications to more common structural situations. A special chapter is dedicated to the second order analysis required for slender structures and for the elaboration of instability problems. In turn, a thorough set of numerical examples rounds out the text. Given its scope, the book offers an ideal learning resource for students of Civil and Building Engineering and Architecture, and a valuable reference guide for practicing structural design professionals.
Die Betriebsfestigkeitsprufung von Bauteilen ist u. a. erforderlich, um ihre Lebensdauer zu berechnen. Dazu werden verschiedene Methoden angewendet, die jeweils Vor- und Nachteile aufweisen. Bei schwingender Beanspruchung ist die Methode der Zahlverfahren geeignet. Sie wird in dem vorliegenden Buch beschrieben und bewertet. Die Autoren bieten einen kompakten Uberblick uber den Stand der Technik und liefern Empfehlungen fur die Anwendung in der Praxis."
Sicherheitsmanagement wird mit Hilfe des vorliegenden Handbuchs und der Software Ariadne SMS effizient und kostengunstig. Die Autoren beschreiben die Digitalisierung des Expertenwissens von Unfalluntersuchern und dessen maschinelle Verarbeitung. Das gesamte Unfallgeschehen wird mit algorithmisch auswertbaren Schlusseln strukturiert klassifiziert. Unfalldeskriptoren und Fehlervariablen werden auf der Basis des 3-Ebenen-Modells der Unfallentstehung zu Risikoprofilen und Praventionsmassnahmen verarbeitet. Ariadne SMS basiert auf aktueller Web-IT und ist durch selbstlernende Netze innovativ. Automatisierte Muster- und Spracherkennungsverfahren generieren valide Risikovorhersagen und Simulationen der Wirksamkeit von Massnahmen auf die Risikoverteilung. Fehlerquellen entfallen, Bearbeitungsschritte werden eingespart, Informationen sind transparent und jederzeit verfugbar. Der praktische Einsatz bei Bundeswehr und Berufsgenossenschaften fuhrte zu erheblichen Einsparungen. Anwendungen in Medizin und Unternehmensfuhrung, im Umwelt- und Katastrophenschutz sowie bei Versicherungen sind moeglich.
In der vorliegenden zweiten Auflage wurde der Methodenteil um die Wertstromanalyse erganzt, die sich zu einem Standardwerkzeug der Analyse und Verbesserung von Prozessen etabliert hat. Neu ist ein Kapitel uber die Verbesserungs-Kata, die als ganzheitliche Verbesserungsmethode zurzeit diskutiert wird, sowie ein Kapitel uber die IT-Unterstutzung von Prozessen, das einen Einblick in gangige Systeme zur Automatisierung von Prozessen gibt. Trotz Bestrebungen zur Kostenreduzierung investieren die meisten Unternehmen in die Optimierung ihrer Arbeitsablaufe und Organisation. Denn wer Prozesse optimal definiert, gestaltet und umsetzt, kann nicht nur Kunden besser zufrieden stellen, sondern hat damit auch die Moeglichkeit, auf den Kosten- und Wettbewerbsdruck mit "schlanken" und wertschoepfenden Prozessen zu reagieren. Ein Unternehmen ohne Prozesse gibt es nicht. Nur wenn die Handlungen einzelner Mitarbeiter entlang einer Ablauf- oder Prozesskette koordiniert werden, kann das Unternehmen erfolgreich agieren. Diese Koordination stellt eine hoch komplexe Aufgabenstellung dar, die Unternehmen effizient loesen mussen. Eine Moeglichkeit besteht darin, ein kontinuierliches Prozessmanagement zu etablieren. Damit Konzepte wie Six Sigma, Kaizen und Total Quality Management effizient angewandt werden koennen, wird ein grundlegendes Verstandnis des Projektmanagements benoetigt. Eine sichere Anwendung dieser Methoden wird immer mehr zu einer Schlusselqualifikation nicht nur fur Studierende und Absolventen, sondern auch fur Berufspraktiker vom "Denken in Funktionen" hin zum "Denken in Prozessen".
Aufgrund der komplexen Baustrukturen und der oft geringen Losgroen sind leistungselektronische Systeme haufig mit einer kostenintensiven Montage verbunden. Durch die Betrachtung unterschiedlichster Aspekte vom Design uber die Produktion von Leistungselektronik bis hin zu erganzenden Dienstleistungen und der Mitarbeiterqualifizierung werden Entscheidungshilfen fur erfolgreiche Produkte im globalen Wettbewerb gegeben. Das Konzept dabei ist die Kombination technologischer Inhalte und organisatorischer Methoden fur die integrale Auslegung von Produkt und Montage.
Gets professionals quickly on-line with all the crucial design concepts and skills they need to dramatically improve the maintainability of their products or systems Maintainability is a practical, step-by-step guide to implementing a comprehensive maintainability program within your organization's design and development function. From program scheduling, organizational interfacing, cost estimating, and supplier activities, to maintainability prediction, task analysis, formal design review, and maintainability tests and demonstrations, it describes all the planning and organizational aspects of maintainability for projects under development and
Independent cost analysis studies indicate that an inordinately large percentage of the overall life-cycle cost of most systems/products is currently taken up by maintenance and support. In fact, for many large-scale systems, maintenance and support have been shown to account for as much as 60% to 75% of overall life-cycle costs. At a time of fierce global competition, long-term cost effectiveness is a major competitive advantage that manufacturers simply cannot afford to underestimate. Clearly then, to remain competitive in today's international marketplace, companies must institute programs for reducing system maintenance and support costs— comprehensive programs that are an integral part of the design and development process from its earliest conceptual stages. This book shows you how to implement such a program within your organization's design and development function. From program scheduling, organizational interfacing, cost estimating, and supplier activities, to maintainability prediction, task analysis, formal design review, and maintainability tests and demonstrations, it describes all the planning and organizational aspects of maintainability for projects under development while schooling you in the use of the full range of proven design techniques—including methods for quantitatively measuring maintainability at every stage of the development process. The authors also clearly explain how the principles and practices outlined in Maintainability can be applied to the evaluation of systems/products now in use both to increase their effectiveness and reduce long-term costs. While theoretical aspects of maintainability are discussed, the authors' main purpose in writing this book is to help get professionals quickly on-line with the essential maintainability concepts and skills. Hence, in addition to clarity of presentation and a rational hierarchical format, Maintainability features many case studies and sample applications that help to clarify the points covered, and numerous practice exercises that help engineers to test their mastery of the concepts and techniques covered. Maintainability is an invaluable professional tool for engineers from all disciplines who are involved with the design, testing, prototyping, manufacturing, and maintenance of products and systems. It also serves as a superior course book for graduate-level programs in those disciplines.
This textbook presents methodologies and applications associated with multiple criteria decision analysis (MCDA), especially for those students with an interest in industrial engineering. With respect to methodology, the book covers (1) problem structuring methods; (2) methods for ranking multi-dimensional deterministic outcomes including multiattribute value theory, the analytic hierarchy process, the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS), and outranking techniques; (3) goal programming,; (4) methods for describing preference structures over single and multi-dimensional probabilistic outcomes (e.g., utility functions); (5) decision trees and influence diagrams; (6) methods for determining input probability distributions for decision trees, influence diagrams, and general simulation models; and (7) the use of simulation modeling for decision analysis.
Sponsored by the Objective Resilience Committee of the Engineering Mechanics Institute of ASCEObjective Resilience: Technology, MOP 148, examines the use of different technologies to enhance community and asset resilience and provides a comprehensive set of practices after presenting and discussing the basis for those practices. Topics include the role of concrete in enhancing infrastructure resilience, role of structural steel in enhancing infrastructure resilience, resilience monitoring of highway bridges, objective resilience for railroad systems, remote sensing technology in disaster resilience, seismic isolation and protection devices in structural resilience, resilience of healthcare systems, and resilience and construction processes. MOP 148 will be of interest to researchers, practitioners, policy makers, security consultants, and emergency and public-safety managers across the country.
This book gathers the proceedings of the 12th International Conference on Measurement and Quality Control - Cyber Physical Issues (IMEKO TC 14 2019), held in Belgrade, Serbia, on 4-7 June 2019. The event marks the latest in a series of high-level conferences that bring together experts from academia and industry to exchange knowledge, ideas, experiences, research findings, and information in the field of measurement of geometrical quantities. The book addresses a wide range of topics, including: 3D measurement of GPS characteristics, measurement of gears and threads, measurement of roughness, micro- and nano-metrology, laser metrology for precision measurements, cyber physical metrology, optical measurement techniques, industrial computed tomography, multisensor techniques, intelligent measurement systems, evaluating measurement uncertainty, dimensional management in industry, product quality assurance methods, and big data analytics. By providing updates on key issues and highlighting recent advances in measurement and quality control, the book supports the transfer of vital knowledge to the next generation of academics and practitioners.
This is a comprehensive, user-friendly and hands-on book that is a single source of reference of tools and techniques for all quality practitioners. Implementing Six Sigma and Lean covers the basics of how to manage for consistently high quality and gives good coverage of both simple tools and advanced techniques which can be used in all businesses. This book provides guidance on how to use these tools for different situations such as new start-up companies, stalled projects and the constant achievement of high quality in well-established quality regimes.Case studies are included that encourage the reader to respond in a practical situations and provide a good learning resource for courses. There are summaries of key elements and questions with exercises at the end of each chapter.
Building on the success of previous editions, the 4th edition of ‘Introduction to Human Factors and Ergonomics’ provides a comprehensive and up to date introduction to the field. The new edition places the subject matter into a system context using a human-machine model to structure the chapters and a knowledge application model to structure the organisation of material in each chapter. Every chapter covers: Core Concepts, Basic Applications, Tools and Processes, and System Integration issues regardless of topic. Includes over 200 exercises and essays (at least ten per chapter). An Instructor’s Manual, A Guide to Tutorials and Seminars and and over 500 powerpoint slides are available for academic users from the publisher. All chapters contain ‘HFE Workshop’ sections with practical guidance and worked examples. Please see the TOC for more information.
This book is a compilation of perspectives provided by several winners of the ASQ Feigenbaum Medal, which is awarded each year to an individual under the age of 35 who has made a significant contribution to the field of Quality. As such, it serves as a valuable reference book in this area. It is primarily based on the medalists' vision to "refresh" and "re-think" the quality concepts that have been used over the past century and the future development of the topic. Maximizing readers' understanding of the ways in which Quality is created, it provides insights from pioneers in this field from around the globe and anticipates how and what Quality will be in the future, as well as how people and organizations can benefit from it today.
This book covers a variety of topics in mechanics, with a special emphasis on material mechanics. It reports on fracture mechanics, fatigue of materials, stress-strain behaviours, as well as transferability problems and constraint effects in fracture mechanics. It covers different kind of materials, from metallic materials such as ferritic and austenitic steels, to composites, concrete, polymers and nanomaterials. Additional topics include heat transfer, quality control and reliability of structures and components. Furthermore, the book gives particular attention to new welding technologies such as STIR welding and spray metal coating, and to novel methods for quality control, such as Taguchi design, fault diagnosis and wavelet analysis. Based on the 2015 edition of the Algerian Congress of Mechanics (Congres Algerien de Mecanique, CAM), the book also covers energetics, in terms of simulation of turbulent reactive flow, behaviour of supersonic jet, turbulent combustion, fire induced smoke layer, and heat and mass transfer, as well as important concepts related to human reliability and safety of components and structures. All in all, the book represents a complete, practice-oriented reference guide for both academic and professionals in the field of mechanics.
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