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Books > Professional & Technical > Mechanical engineering & materials > Production engineering > Industrial quality control
During day-to-day use, thousands of lives are lost each year due to accidents, directly or indirectly, resulting from poor transportation system reliability and safety. In the United States, automobile accidents alone result in around 42,000 deaths per year, costing billions of dollars to the economy each year. A common subject in journal articles and conference proceedings, most of the recent research on transportation systems reliability and safety is scattered in different resources. Until now. Drawing together the latest research spread throughout the literature, Transportation Systems Reliability and Safety eliminates the need to consult many different and diverse sources to obtain up-to-date information and research. It contains a chapter on mathematical concepts and another chapter on reliability and safety basics that form a foundation for understanding the contents of subsequent chapters. The book also presents a chapter devoted to methods for performing transportation system reliability and safety analysis. It includes a reference section at the end of each chapter for readers who wish to delve deeper into a specific area. The author clearly and concisely covers topics in such a manner that readers require no previous knowledge to understand the concepts. He provides examples and their solutions as well as numerous problems at the end of each chapter to test reader comprehension. The presentation of historical information paired with recent research give readers a foundation for understanding where the field is now and snapshot of where it may be going.
Considering that the biggest machines that do the most work are made up of smaller machines and components, it becomes obvious that when a large machine breaks, it is normally due to small components acting antagonistically. Detailing a time-tested method for increasing productivity and lowering operational costs, Spend Analysis and Specification Development Using Failure Interpretation explains how to establish performance-based procurement specifications for the components, devices, and items that contribute the most to operational downtime and repair/replacement costs. The book emphasizes the critical need to perform both spend and failure analysis in order to develop a procurement document, which will ultimately reduce overall costs. Accompanied by downloadable resources with helpful material such as, specification checklists, case study worksheets, form letters, and return on investment (ROI) worksheets that you can customize to your needs, the text discusses how to: Identify the products that will cost the most if they fail Develop performance-based procurement specifications to reduce direct and indirect costs Examine cost analysis as it relates to operations, maintenance, and production Determine effective criteria based on properties, test results, and standards for each operation Written by an industry expert with decades of experience giving seminars, training customers and associates, and authoring numerous papers and articles, the text provides the real-world understanding of the influential components and materials' physical properties needed to engage in effective failure and spend analysis. It addresses product submission and monitoring and includes helpful tools so you can immediately get started on conducting your own cost-saving analysis.
In an era of intense competition where plant operating efficiencies must be maximized, downtime due to machinery failure has become more costly. To cut operating costs and increase revenues, industries have an urgent need to predict fault progression and remaining lifespan of industrial machines, processes, and systems. An engineer who mounts an acoustic sensor onto a spindle motor wants to know when the ball bearings will wear out without having to halt the ongoing milling processes. A scientist working on sensor networks wants to know which sensors are redundant and can be pruned off to save operational and computational overheads. These scenarios illustrate a need for new and unified perspectives in system analysis and design for engineering applications. Intelligent Diagnosis and Prognosis of Industrial Networked Systems proposes linear mathematical tool sets that can be applied to realistic engineering systems. The book offers an overview of the fundamentals of vectors, matrices, and linear systems theory required for intelligent diagnosis and prognosis of industrial networked systems. Building on this theory, it then develops automated mathematical machineries and formal decision software tools for real-world applications. The book includes portable tool sets for many industrial applications, including:
The book also proposes future directions for intelligent diagnosis and prognosis in energy-efficient manufacturing, life cycle assessment, and systems of systems architecture. Written in a concise and accessible style, it presents tools that are mathematically rigorous but not involved. Bridging academia, research, and industry, this reference supplies the know-how for engineers and managers making decisions about equipment maintenance, as well as researchers and students in the field.
An effective visual communication system can help manufacturing employees eliminate significant waste from daily tasks. From work-zone color coding to posted metrics, visual controls clarify and simplify the path to enhanced processes and profits. Leaving little to chance, Visual Controls: Applying Visual Management to the Factory provides a detailed explanation of how to apply the Lean principles of 5S to convert your factory to a fully functioning Visual Workplace. It covers the range of methods that collectively compose an effective visual management system and clearly explains management's role in creating a Lean strategy to accomplish the transformation. This book: * Considers visual Kanban, material replenishment, and the implementation of a visual maintenance department * Details management's role in implementing and sustaining a visual factory * Covers the range of visual tools -- including tool boards, shadow boards, metrics communication boards, and tool check cards From plant layout and department setup to visual tools and parts, this book facilitates the comprehensive understanding required to initiate positive change through visual communication. The authors supply authoritative insight on how to hasten the required cultural changes, as well as step-by-step instruction for creating visual shadow boards. They also highlight time-tested methods for measuring progress and performance with improved accuracy.
Since the publication of the second edition in 2013, there has been an increasing interest in asset management globally, as evidenced by a series of international standards on asset management systems, to achieve excellence in asset management. This cannot be achieved without high-quality data and the tools for data interpretation. The importance of such requirements is widely recognized by industry.
Today, multi-functional materials such as piezoelectric/ferroelectric ceramics, magneto-strictive and shape memory alloys are gaining increasing applications as sensors, actuators or smart composite materials systems for emerging high tech areas. The stable performance and reliability of these smart components under complex service loads is of paramount practical importance. However, most multi-functional materials suffer from various mechanical and/or electro-magnetical degra-dation mechanisms as fatigue, damage and fracture. Therefore, this exciting topic has become a challenge to intensive international research, provoking the interdisciplinary approach between solid mechanics, materials science and physics. This book summarizes the outcome of the above mentioned IUTAM-symposium, assembling contributions by leading scientists in this area. Particularly, the following topics have been addressed: (1) Development of computational methods for coupled electromechanical field analysis, especially extended, adaptive and multi-level finite elements. (2) Constitutive modeling of non-linear smart material behavior with coupled electric, magnetic, thermal and mechanical fields, primarily based on micro-mechanical models. (3) Investigations of fracture and fatigue in piezoelectric and ferroelectric ceramics by means of process zone modeling, phase field simulation and configurational mechanics. (4) Reliability and durability of sensors and actuators under in service loading by alternating mechanical, electrical and thermal fields. (5) Experimental methods to measure fracture strength and to investigate fatigue crack growth in ferroelectric materials under electromechanical loading. (6) New ferroelectric materials, compounds and composites with enhanced strain capabilities.
This text provides the reader with a general and widely-applicable problem solving strategy for use in quality improvement. It covers a variety of statistical and "non-statistical" problem-solving tools, and discusses techniques that are useful when problems are solved by groups or teams of people. It also shows how the success of problem solving is influenced by the style of management and the type of management-employee interaction.
Richard Bellmann developed a theory of dynamic programming which is for many reasons still in the center of great interest. The authors present a new approach in the ?eld of the optimization and multi-objective control of time-discrete systems which is closely related to the work of Richard Bellmann. They develop their own concept and their extension to the optimization and multi-objective control of time-discrete systems as well as to dynamic networks and multilayered structures are very stimulating for further research. Di?erent perspectives of discrete control and optimal dynamic ?ow problems on networks are treated and characterized. Together with the algorithmic solutions a framework of multi-objective control problems is - rived. The conclusion with a real world example underlines the necessity and - portance of their theoretic framework. As they come back to the classical Bellmann concept of dynamic programming they stress and honor his basic concept without debase their own work. Multilayereddecisionprocessesaspartofthedesignandanalysisofcomplexsystems and networks will be essential in many ways and ?elds in the future.
Analyzing maintenance as an integrated system with objectives, strategies and processes that need to be planned, designed, engineered, and controlled using statistical and optimization techniques, the theme of this book is the strategic holistic system approach for maintenance. This approach enables maintenance decision makers to view maintenance as a provider of a competitive edge not a necessary evil. Encompassing maintenance systems; maintenance strategic and capacity planning, planned and preventive maintenance, work measurements and standards, material (spares) control, maintenance operations and control, planning and scheduling, maintenance quality, training, and others, this book gives readers an understanding of the relevant methodology and how to apply it to real-world problems in industry. Each chapter includes a number exercises and is suitable as a textbook or a reference for a professionals and practitioners whilst being of interest to industrial engineering, mechanical engineering, electrical engineering, and industrial management students. It can also be used as a textbook for short courses on maintenance in industry. This text is the second edition of the book, which has four new chapters added and three chapters are revised substantially to reflect development in maintenance since the publication of the first edition. The new chapters cover reliability centered maintenance, total productive maintenance, e-maintenance and maintenance performance, productivity and continuous improvement.
Complexity in automation- and safety systems in railway as well as automotive applications are dominated more and more by formal description means, methods and tools. Formal techniques provide next to correctness and integrity checkups - especially for safety relevant systems - the possibility to model, prove, simulate and check the specification of the system as well as to generate the system implementations. Requirements of the CENELEC- and IEC-Standards on formal techniques, particularly with regard to the handling of safety analysis, are to be treated in FORMS/FORMAT 2010. The main focus lies on topics facing formal techniques for railway applications and intelligent transportation systems as well as for automotive applications. Gained findings, experiences and also difficulties associated with the handling of the subject matter as well as description means and tools are to be shown.
Offering a model, an implementing strategy, as well as traditional and nontraditional methods for the successful enhancement and maintenance of quality, this work establishes a rationale for the continuation of Total Quality Management (TQM) in all organizations. It considers leading quality-related topics, such as unusual charts, supplier-organization-customer relationships, customer needs and expectations, instructional design, adult learning, advanced quality planning, and reliability.
This second edition details all productivity and quality methodologies, principles and techniques, and demonstrates how they interact in the three phases of the productivity and quality management triangle (PQMT): measurement, control and evaluation; planning and analysis; and improvement and monitoring. This edition features material on practical strategies for implementing quality programmes, balancing productivity and quality results , resolving quality problems and empowering employees.
Updated to account for ISO 55000, Benchmarking Best Practices for Maintenance, Reliability and Asset Management, Third Edition, now includes an overview of this seminal and long-awaited standard and identifies the specific points where ISO 55000 will impact maintenance and reliability. New graphics to enhance the text’s main points have been added throughout. As with past editions, the third edition provides a logical, step-by-step methodology that will enable any company to properly benchmark its maintenance function. It presents an overview of the benchmarking process, a detailed form for surveying and “grading†maintenance management, and a database of the results of more than 100 companies that have used this survey. Widely used, Benchmarking Best Practices for Maintenance, Reliability and Asset Management, Third Edition, has proven to be an invaluable planning guide and on-the-job reference for maintenance managers, plant engineers, operations managers, and plant managers.  Analyzing Maintenance Management Benchmarking Fundamentals Maintenance Organizations Maintenance Training Work Order Systems Maintenance Planning and Scheduling Preventive Maintenance Maintenance Inventory and Purchasing Maintenance Management Reporting and Analysis World Class Maintenance Management Integration of Maintenance Management Best Practices in Maintenance Management
"Real-time Systems Quality of Service" examines the attainability of efficiency, economy, and ease of use, which make up the quality of service of technologically advanced products. "Real-time Systems Quality of Service" reviews the state of the art in quality of service evaluation for real-time systems. It gives a classification of the relevant parameters for quality of service evaluation and also determines the critical points in the design and development process of real-time systems where performance criteria should be applied or checked. Then, software development and certification standards are assessed, and finally the authors elaborate on how the suggested criteria should be applied to the design, development, and certification process of real-time systems. "Real-time Systems Quality of Service" will guide researchers and postgraduates in embedded and real-time systems through the process of introducing quality of service parameters into real-time systems.
Historically, the term quality was used to measure performance in the context of products, processes and systems. With rapid growth in data and its usage, data quality is becoming quite important. It is important to connect these two aspects of quality to ensure better performance. This book provides a strong connection between the concepts in data science and process engineering that is necessary to ensure better quality levels and takes you through a systematic approach to measure holistic quality with several case studies. Features: Integrates data science, analytics and process engineering concepts Discusses how to create value by considering data, analytics and processes Examines metrics management technique that will help evaluate performance levels of processes, systems and models, including AI and machine learning approaches Reviews a structured approach for analytics execution
We all know that safety should be an integral part of the systems that we build and operate. The public demands that they are protected from accidents, yet industry and government do not always know how to reach this common goal. This book gives engineers and managers working in companies and governments around the world a pragmatic and reasonable approach to system safety and risk assessment techniques. It explains in easy-to-understand language how to design workable safety management systems and implement tested solutions immediately.
Outlines the correct procedures for doing FMEAs and how to successfully apply them in design, development, manufacturing, and service applications There are a myriad of quality and reliability tools available to corporations worldwide, but the one that shows up consistently in company after company is Failure Mode and Effects Analysis (FMEA). Effective FMEAs takes the best practices from hundreds of companies and thousands of FMEA applications and presents streamlined procedures for veteran FMEA practitioners, novices, and everyone in between. Written from an applications viewpoint with many examples, detailed case studies, study problems, and tips included the book covers the most common types of FMEAs, including System FMEAs, Design FMEAs, Process FMEAs, Maintenance FMEAs, Software FMEAs, and others. It also presents chapters on Fault Tree Analysis, Design Review Based on Failure Mode (DRBFM), Reliability-Centered Maintenance (RCM), Hazard Analysis, and FMECA (which adds criticality analysis to FMEA). With extensive study problems and a companion Solutions Manual, this book is an ideal resource for academic curricula, as well as for applications in industry. In addition, Effective FMEAs covers: * The basics of FMEAs and risk assessment * How to apply key factors for effective FMEAs and prevent the most common errors * What is needed to provide excellent FMEA facilitation * Implementing a "best practice" FMEA process Everyone wants to support the accomplishment of safe and trouble-free products and processes while generating happy and loyal customers. This book will show readers how to use FMEA to anticipate and prevent problems, reduce costs, shorten product development times, and achieve safe and highly reliable products and processes.
The role of software has changed from simply generating financial
or mechanical data to monitoring and controlling equipment that
directly affects human life and safety. As a result, a more
thorough understanding and familiarity with the specialized
techniques used to achieve and assess the safety and reliability of
software is needed in academia, industry, and government.
Electrical Engineering Accelerated Stress Testing Handbook Guide
for Achieving Quality Products As we move closer to a genuinely
global economy, the pressure to develop highly reliable products on
ever-tighter schedules will increase. Part of a designer's
"toolbox" for achieving product reliability in a compressed time
frame should be a set of best practices for utilizing accelerated
stress testing (AST). The Accelerated Stress Testing Handbook
delineates a core set of AST practices as part of an overall
methodology for enhancing hardware product reliability. The
techniques presented will teach readers to identify design
deficiencies and problems with component quality or manufacturing
processes early in the product's life, and then to take corrective
action as quickly as possible. A wide array of case studies gleaned
from leading practitioners of AST supplement the theory and
methodology, which will provide the reader with a more concrete
idea of how AST truly enhances quality in a reduced time frame.
Important topics covered include:
This book constitutes the proceedings of the Third Asia Pacific Requirements Engineering Symposium, APRES 2016, held in Nagoya, Japan, in November 2016. The 7 full papers presented together with three short papers, were carefully reviewed and selected from 14 submissions. The papers are organized in topical sections on requirements traceability and prioritization; requirements modeling and process for quality; requirements validation; requirements analysis.
Of the more than $300 billion spent on plant maintenance and operations, U.S. industry spends as much as 80 percent of this amount to correct chronic failures of machines, systems, and people. With machines and systems becoming increasingly complex, this problem can only worsen, and there is a clear and pressing need to establish comprehensive equipment management programs that incorporate the diverse considerations that are essential to effective maintenance.
Now in its fourth edition, this book allows for early career occupational hygienists and occupational health and safety professionals or students to develop their basic skills and knowledge to anticipate, recognize, evaluate, and control workplace hazards that can result in injury, illness, impairment, or affect the well-being of workers and members of the community. Principles of Occupational Health and Hygiene: An Introduction, Fourth Edition offers a comprehensive overview of occupational health risks and hazardous environments encountered in a range of industries and organizational settings.
Demonstrates How To Perform FMEAs Step-by-Step Originally designed to address safety concerns, Failure Mode and Effect Analysis (FMEA) is now used throughout the industry to prevent a wide range of process and product problems. Useful in both product design and manufacturing, FMEA can identify improvements early when product and process changes are relatively easy and inexpensive to make. Updated to include changes reflected in ISO/TX-16949:2002 standards and 2008 AIAG guidelines, The Basics of FMEA, Second Edition continues to provide the expert advice needed to help shorten the learning curve for FMEA teams to conduct effective and efficient FMEAs, even if it is their very first one. Includes Ready-to-Use Worksheet Templates Using a manufacturing case study, readers learn step-by-step how to use FMEAs to assess, evaluate, and prioritize areas of risk, and then to implement the actions needed to reduce risks to an acceptable level. It shows the steps needed to ferret out potential problems and prevent making inferior products that could endanger public and worker safety and compromise profits as well as the future of all stakeholders. Although engineers have typically analyzed processes and products for potential failures, the FMEA process standardizes the approach and establishes a common language that nontechnical as well as technical employees can use at all levels. Unlike other improvement tools, FMEA does not require complicated statistics. However, they require a full commitment to quality and a willingness to take a team approach that involves all stakeholders.
The key to the successful development of distributed measurement and control systems is the communications link. Emphasising the importance of communications standards, this topical text describes and discusses serial data highways developed for measurement and control applications. Such standards demand conformity to a protocol which ensures reliable transmissions between digital field devices, using a common communications interface. This comprehensive overview of the large family of data highways currently in use addresses all aspects of the practical implementation of industrial control systems. Features include:
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