Finish Manufacturing Processes are those final stage processing techniques which are deployed to bring a product to readiness for marketing and putting in service. Over recent decades a number of finish manufacturing processes have been newly developed by researchers and technologists. Many of these developments have been reported and illustrated in existing literature in a piecemeal manner or in relation only to specific applications. For the first time, Comprehensive Materials Finishing, Three Volume Set integrates a wide body of this knowledge and understanding into a single, comprehensive work. Containing a mixture of review articles, case studies and research findings resulting from R & D activities in industrial and academic domains, this reference work focuses on how some finish manufacturing processes are advantageous for a broad range of technologies. These include applicability, energy and technological costs as well as practicability of implementation. The work covers a wide range of materials such as ferrous, non-ferrous and polymeric materials. There are three main distinct types of finishing processes: Surface Treatment by which the properties of the material are modified without generally changing the physical dimensions of the surface; Finish Machining Processes by which a small layer of material is removed from the surface by various machining processes to render improved surface characteristics; and Surface Coating Processes by which the surface properties are improved by adding fine layer(s) of materials with superior surface characteristics. Each of these primary finishing processes is presented in its own volume for ease of use, making Comprehensive Materials Finishing an essential reference source for researchers and professionals at all career stages in academia and industry.

Phenomena associated with the adhesion interaction of surfaces have been a critical aspect of micro- and nanosystem development and performance since the first MicroElectroMechanicalSystems(MEMS) were fabricated. These phenomena are ubiquitous in nature and are present in all systems, however MEMS devices are particularly sensitive to their effects owing to their small size and limited actuation force that can be generated. Extension of MEMS technology concepts to the nanoscale and development of NanoElectroMechanicalSystems(NEMS) will result in systems even more strongly influenced by surface forces. The book is divided into five parts as follows: Part 1: Understanding Through Continuum Theory; Part 2: Computer Simulation of Interfaces; Part 3: Adhesion and Friction Measurements; Part 4: Adhesion in Practical Applications; and Part 5: Adhesion Mitigation Strategies. This compilation constitutes the first book on this extremely important topic in the burgeoning field of MEMS/NEMS. It is obvious from the topics covered in this book that bountiful information is contained here covering understanding of surface forces and adhesion as well as novel ways to mitigate adhesion in MEMS/NEMS. This book should be of great interest to anyone engaged in the wonderful and fascinating field of MEMS/NEMS, as it captures the current R&D activity.

This book provides an interdisciplinary overview of a new and broad class of materials under the unifying name Nanostructured Soft Matter. It covers materials ranging from short amphiphilic molecules to block copolymers, proteins, colloids and their composites, microemulsions and bio-inspired systems such as vesicles.

Surfactants are vital components in biological systems, are key ingredients in many formulated products and play an important role in many industrial processes. The property which makes surfactants so useful is their ability to stabilize complex colloidal and interfacial systems. It is not surprising therefore that many new surfactant materials are developed, many of which have novel properties. However because their potential is not fully appreciated they remain underutilized by industry. The main purpose of this book is to illustrate the utility of a range of novel surfactants, in particular those which have been found useful in specific areas and which seem to offer promise across a wider range of applications. The contributors are drawn from industry and academic research and provide a comprehensive account of the preparation, properties and applications of these specialist surfactants. Research chemists in industry and academia will find this book a concise and authoritative account of this important group of surfactants.

Serving as an all-in-one guide to the entire field of coatings technology, this encyclopedic reference covers a diverse range of topics-including basic concepts, coating types, materials, processes, testing and applications-summarizing both the latest developments and standard coatings methods. Take advantage of the insights and experience of over 100 recognized experts in over 100 chapters to select and apply the best coatings for your own product needs. Emphasizing an interdisciplinary exchange of ideas and approaches, the Coatings Technology Handbook, Second Edition review the most recent testing methods, including infrared spectroscopy, thermal analysis, weathering, and cure monitoring...extensively details a variety of contemporary processes such as flexography, electroless plating, flame surface treatment, embossing, and calendaring ...analyses current materials and surface coatings from resins and thermoplastic elastomers to peelable medical, radiation-cured, leather, and metal coatings...and much more.

Developments in Surface Contamination and Cleaning, Vol. 1: Fundamentals and Applied Aspects, Second Edition, provides an excellent source of information on alternative cleaning techniques and methods for characterization of surface contamination and validation. Each volume in this series contains a particular topical focus, covering the key techniques and recent developments in the area. This volume forms the heart of the series, covering the fundamentals and application aspects, characterization of surface contaminants, and methods for removal of surface contamination. In addition, new cleaning techniques effective at smaller scales are considered and employed for removal where conventional cleaning techniques fail, along with new cleaning techniques for molecular contaminants. The Volume is edited by the leading experts in small particle surface contamination and cleaning, providing an invaluable reference for researchers and engineers in R&D, manufacturing, quality control, and procurement specification in a multitude of industries such as aerospace, automotive, biomedical, defense, energy, manufacturing, microelectronics, optics and xerography.

An introduction to microbial spoilage. A review of chemical preservatives. The control of microbes through plant hygiene. Introduction to surfactants. Biodegradation of surfactants. Preservation of agrochemicals. Preservation of personal care products. Preservation of paint. Preservation of polymer emulsions. Preservation of adhesives. Preservation of inorganic systems. Preservation of metal working fluids. Toxicology of preservation. Safe handling of preservatives. North American preservative legislation. European preservative legislation. References. Index.

The spread of modern coating technology is impeded by the slow development of the special methods of evaluating their stucture and properties. Most publications consider only the technological aspects of the modern coating methods. This, combined with a lack of a well-grounded scientific analysis of the investigation results, not only thwarts the possibility for improving the coating modes, but also can compromise a clearly progressive technology. This book can be viewed as a scientific investigation combined with methodological studies. For practical reasons each of the methods is described in the following general manner including: the uses and the scientific investigation tasks; methods of sampling; testing equipment; test preparation; tests; data processing; controversial issues and conclusions. Each of the 37 methods contains a range of 1 to 8 variants. As far as we know, the book is the first publication in the field.

This book is a comprehensive overview of the major important areas of ceramic thin films and coatings. Twenty-one widely respected researchers survey the range of applications of ceramic films and coatings and the techniques used to prepare and characterize them. The book is directed toward potential users of the technology and will also provide a broad update for experts in the field. Ceramic films and coatings are active fields of research and widely used areas of technology. The relatively high hardness and inertness of ceramic materials make ceramic coatings of interest for protection of substrate materials against corrosion, oxidation and wear resistance. The electronic and optical properties of ceramics make these films and coatings important to many electronic and optical devices. The book presents a series of reviews of many of the most active and technically important areas of ceramic films and coatings. It is introduced by an overview of the uses and methods of preparation of ceramic films and coatings. Topics then surveyed include synthetic diamond thin films, high T(subscript c) superconducting films, sol-gel films, protective films for cutting tools, optical films, and electronic films. Also covered are recent advances in improving wear resistance by ion implantation, in providing corrosion resistance by enameling, and in providing thermal protection with plasma sprayed coatings. Major characterization techniques and their capabilities and limitations are also treated.

The analysis of surfactants presents many problems to the analyst. This book has been written by an experienced team of surfactant analysts, to give practical help in this difficult field. Readers will find the accessible text and clear description of methods, along with extensive references, an invaluable aid in their work.

Nanoscience and Nanotechnology are experiencing a rapid development in many aspects, like real-space atomic-scale imaging, atomic and molecular manipulation, nano-fabrication, etc. , which will have a profound impact not only in every field of research, but also on everyday life in the twenty-first century. The common efforts of researchers from different countries and fields of science can bring complementary expertise to solve the rising problems in order to take advantage of the nanoscale approaches in Materials Science. Nanostructured materials, i. e. materials made with atomic accuracy, show unique properties as a consequence of nanoscale size confinement, predominance of interfacial phenomena and quantum effects. Therefore, by reducing the dimensions of a structure to nanosize, many inconceivable properties will appear and may lead to different novel applications from na- electronics and nanophotonics to nanobiological systems and nanomedicine. All this requires the contribution of multidisciplinary teams of physicists, chemists, materials scientists, engineers and biologists to work together on the synthesis and processing of nanomaterials and nanostructures, und- standing the properties related to the nanoscale, the design of nano-devices as well as of new tools for the characterization of nano-structured materials. The first objective of the NATO ASI on Nanostructured Materials for Advanced Technological Applications was to assess the up-to-date achie- ments and future perspectives of application of novel nanostructured materials, focusing on the relationships material structure ? functional properties ? possible applications.

Emulsification of vegetable oil-based resins was a daunting task when the author began his research, but the subsequent technology spawned a generation of stable emulsions for waterborne coatings based on vegetable oil-based alkyd resins, oils and fatty acids. Autoxidative polymerization of emulsified alkyd resins is an innovative and original contribution to emulsion technology, because conventional emulsion-polymerization is not applicable to alkyd resins. Emulsified alkyd particles are polymerized while dispersed in stable aqueous media-an original and patented innovation. Smooth and fa- drying alkyd coatings are generated from non-polymerized emulsions and air-dried with conventional metal driers, and have met with marketing success. The pre-polymerization innovation for emulsified alkyd particles provides very fast air-drying coatings that have potential markets for interior architectural latex coatings and waterborne pressure-sensitive adhesives and inks. The author demonstrates his knowledge of chemical reaction kinetics by employing a combination of oxygen concentration, internal reactor pressure and other reactor variables to finely control the rate and degree of autoxidative polymerization. He meticulously calculates surfactant chemistry by measuring hydrophile-lipophile balance values, and solubility parameters to emulsify characterized resins. The relationship between hydrophi- lipophile values and solubility parameters is shown in explicit equations. Homogenization equipment used during the course of this research to generate emulsions is shown in detailed drawings together with concise particle size and distribution data. The author reports research spawned internationally by his research in the fields of alkyd-acrylic hybrids, polyester and oil-modified urethane resins.

The measurement and characterisation of surface topography is crucial to modern manufacturing industry. The control of areal surface structure allows a manufacturer to radically alter the functionality of a part. Examples include structuring to effect fluidics, optics, tribology, aerodynamics and biology. To control such manu-facturing methods requires measurement strategies. There is now a large range of new optical techniques on the market, or being developed in academia, that can measure areal surface topography. Each method has its strong points and limitations. The book starts with introductory chapters on optical instruments, their common language, generic features and limitations, and their calibration. Each type of modern optical instrument is described (in a common format) by an expert in the field. The book is intended for both industrial and academic scientists and engineers, and will be useful for undergraduate and postgraduate studies.

A general and introductory survey of foams, emulsions and cellular materials. Foams and emulsions are illustrations of some fundamental concepts in statistical thermodynamics, rheology, elasticity and the physics and chemistry of divided media and interfaces. They also give rise to some of the most beautiful geometrical shapes and tilings, ordered or disordered. The chapters are grouped into sections having fairly loose boundaries. Each chapter is intelligible alone, but cross referencing means that the few concepts that may not be familiar to the reader can be found in other chapters in the book. Audience: Research students, researchers and teachers in physics, physical chemistry, materials science, mechanical engineering and geometry.

Given the enormous interest in surface phenomena in areas ranging from materials science to applications in life science, this volume is a very timely addition to the literature. Emphasis is on surfactants mediating interfacial and molecular aggregation phenomena, and the following topics are reviewed in particular: dissolution rates, equilibrium adsorption, mixing rules, and spreading on a solid surface of surfactants, as well as the role of surfactants in mediating a range of processes, such as the fabrication of various nanomaterials. Written and edited by leading experts, this volume is dedicated to Professor Dinesh O. Shah, one of the pioneers in this field.

Spray atomization and deposition is a fast growing materials processing technique. Its development has encompassed process design, process modeling, new materials and automatic control. The process of spray deposition involves the fundamental phenomena of atomization, fluid flow, heat flow, mass transport, solidification and microstructural development. With this, the first comprehensive overview of the technique, the reader will gain a detailed insight into past and recent developments in spray deposition technology; a clear understanding of fundamental phenomena such as atomization, deposition and microstructural development and a comprehensive overview of the unique microstructure and properties of spray deposited materials. This book is aimed at post graduate students of materials science and engineering, and researchers and professionals working with these techniques both in academia and in industry.

Explores the synthesis and application techniques of novel smart coatings to varied research areas Presents concise, critical and state of the art review of existing research on various types of smart coatings Ascertains the different mechanisms associated with the stimuli response of smart coatings Includes an exclusive chapter on real time applications in the biomedical field Covers self-healing, self-cleaning, pH balance, early corrosion detection and triggering mechanisms

Diamond-like carbons (DLCs) display a number of attractive properties that make them versatile coating materials for a variety of applications, including extremely high hardness values, very low friction properties, very low gas permeability, good biocompatibility, and very high electrical resistivity, among others. Further research into this material is required to produce hydrogen-free DLC films and to synthesize it together with other materials, thereby obtaining better film properties. Diamond-Like Carbon Coatings: Technologies and Applications examines emerging manufacturing technologies for DLCs with the aim of improving their properties for use in practical applications. Discusses DLC coatings used in mechanical, manufacturing, and medical applications Details recent developments in the novel synthesis of DLC films Covers advances in understanding of chemical, structural, physical, mechanical, and tribological properties for modern material processing Highlights methods to yield longer service life Considers prospects for future applications of emerging DLC technologies This work is aimed at materials science and engineering researchers, advanced students, and industry professionals.

Corrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition and the corrosion behaviour of electrodeposited nanocrystalline materials. Part two provides a series of case studies of applications of nanomaterials in corrosion control. Chapters review oxidation protection using nanocrystalline structures at various temperatures, sol- gel and self-healing nanocoatings and the use of nanoreservoirs and polymer nanocomposites in corrosion control. With its distinguished editors and international team of expert contributors, Corrosion protection and control using nanomaterials is an invaluable reference tool for researchers and engineers working with nanomaterials in a variety of industries including, aerospace, automotive and chemical engineering as well as academics studying the unique protection and control offered by nanomaterials against corrosion.

This book summarizes the advanced manufacturing technology of original innovations in hot stamping of lightweight car body. A detailed description of the technical system and basic knowledge of sheet metal forming is given, which helps readers quickly understand the relevant knowledge in the field. Emphasis has been placed on the independently developed hot stamping process and equipment, which help describe the theoretical and experimental research on key problems involving stress field, thermal field and phase transformation field in hot stamping process. Also, a description of the formability at elevated temperature and the numerical simulation algorithms for high strength steel hot stamping is given in combination with the experiments. Finally, the book presents some application cases of hot stamping technology such as the lightweight car body design using hot stamping components and gradient hardness components, and the cooling design of the stamping tool. This book is intended for researchers, engineers and graduate students in vehicle engineering, mechanical engineering, especially in the field of advanced manufacturing technology. The book also provides a useful reference for other new technology related temperature and phase transformation, such as aluminum-magnesium alloy hot stamping.

Active Coatings for Smart Textiles presents the latest information on active materials and their application to textiles in the form of coatings and finishes for the purpose of improving performance and creating active functional effects. This important book provides detailed coverage of smart coating types, processes, and applications. After an introduction to the topic, Part One introduces various types of smart and active coatings, including memory polymer coatings, durable and self-cleaning coatings, and breathable coatings. Technologies and related processes for the application of coatings to textiles is the focus of Part Two, with chapters devoted to microencapsulation technology, plasma surface treatments, and nanotechnology-based treatments. The book ends with a section on applications of smart textiles with responsive coatings, which are increasingly finding commercial niches in sportswear, protective clothing, medical textiles, and architecture.

Amorphous and Nano Alloys Electroless Depositions: Technology, Theory, Structure and Property describes the whole development and the most important subjects (technology, theory, structure and property) up to date of electroless plating (EP). The author concentrates on the fundamental scientific and academic problems (principle, mechanism and theory) in EP today. Based on the history of EP, this valuable reference describes lots of new EP processes, including electroless Fe based alloy system deposits, formation and theoretical description of electroless alloys, microscopic theory of electroless plating deposits, microscopic structures and surface morphology of electroless deposits, and weldability property of electroless deposits.

Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical and offshore companies. The guidelines are intended for use on all plants and installation that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques and recommended best practice for mitigating CUI, including design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials and protection guards. The guidelines also include case studies. The original document first published in 2008 was very successful and provided an important resource in the continuing battle to mitigate CUI. Many members of the EFC corrosion community requested an update and this has taken between 18-24 months to do so. Hopefully this revised document will continue to serve the community providing a practical source of information on how to monitor and manage insulated systems.

Vacuum Deposition onto Webs: Films and Foils, Third Edition, provides the latest information on vacuum deposition, the technology that applies an even coating to a flexible material that can be held on a roll, thereby offering a much faster and cheaper method of bulk coating than deposition onto single pieces or non-flexible surfaces such as glass. This technology has been used in industrial-scale applications for some time, including a wide range of metalized packaging. Its potential as a high-speed, scalable process has seen an increasing range of new products emerging that employ this cost-effective technology, including solar energy products that are moving from rigid panels onto cheaper and more versatile flexible substrates, flexible electronic circuit 'boards', and flexible displays. In this third edition, all chapters are thoroughly revised with a significant amount of new information added, including newly developed barrier measurement techniques, improved in-vacuum monitoring technologies, and the latest developments in Atomic Layer Deposition (ALD).