A surge of new molding technologies is transforming plastics
processing and material forms to the highly efficient, integrated
manufacturing that will set industry standards in the early years
of the new century. This book is a survey of these technologies,
putting them into context and accentuating opportunities. The
relations among these technologies are analyzed in terms of:
Products: auto parts (e.g. bumpers, trim, keyless entry module,
blower switch housing), business machines chassis, pallets,
furniture, handles, television housings, covers, golf club shafts,
connectors, notebook casing, switches, sensors, antennas, sockets,
lighting, cellular phone housing, submicron parts, and medical
devices.
Materials: composition, resin consideration, blends, structure
(skin/core), shrinkage, viscosity, weld line strength, structural
properties, morphology, reinforcement, surface roughness.
Processing: macroscopic structure, size and shape, typical
problems and their solutions, flow length, injection pressure
prediction, process simulation, processing parameters, tooling
issues, rheology, rheokinetics, flow equations, flow simulation,
no-slip boundary conditions, pressure loss, surface appearance,
manufacturing cost, leakage modelling, set-up criteria,
optimization of molding parameters non-return valve
applications.
Geometry: function (enclosure/support) and complexity
(symmetric/three-dimensional), molding window, filling of
complex-art, design optimization, x-ray tomography, image
reconstruction, acoustic imaging, warpage calculation, simulation
and calculation, flow channels, and tight tolerance.
General
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