Hard machining is a recent technology that can be defined as a
direct machining operation of workpieces that have hardness values
typically in the 45-70HRc range using tools with
geometrically-defined cutting edges.
This operation always presents the challenge of selecting a
cutting tool insert that facilitates an extended tool life and
high-precision machining of the component. Hard machining presents
several advantages when compared with the traditional methodology
based on finish grinding operations after heat treatment of
workpieces. This technology also offers a great contribution to
sustainable manufacturing.
Hard materials comprise hardened steels, high-speed steels,
heat-treatable steels, tool steels, bearing steels and
chilled/white cast irons. Inconnel, Hastelloy, cobalt alloys for
biomedical applications and other special materials are also
classified as hard materials. These materials are in constant use
by the automotive industry for bearing production and for the
machining of dies and moulds as well as other components for
advanced industries.
Machining of Hard Materials aims to provide the fundamentals and
recent advances in the study of hard machining of materials. All
chapters are written by international experts in this important
field of research.
Chapter 1 defines machining of hard materials and its
application in industry. Chapter 2 is dedicated to advanced cutting
tools used for the machining of hard materials. Chapter 3 describes
the mechanics of the cutting and chip formation. Chapter 4 contains
information on surface integrity. Chapter 5 is dedicated to finite
element modelling and simulation. Finally, Chapter 6 is dedicated
to computational methods and optimization.
Machining of Hard Materials can serve as a useful reference for
academics; manufacturing and materials researchers; manufacturing
and mechanical engineers; and professionals in machining and
related industries.
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