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Thermo-energetic Design of Machine Tools - A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production (Hardcover)
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Thermo-energetic Design of Machine Tools - A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production (Hardcover)
Series: Lecture Notes in Production Engineering
Expected to ship within 10 - 15 working days
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The approach to the solution within the CRC/TR 96 financed by the
German Research Foundation DFG aims at measures that will allow
manufacturing accuracy to be maintained under thermally unstable
conditions with increased productivity, without an additional
demand for energy for tempering. The challenge of research in the
CRC/TR 96 derives from the attempt to satisfy the conflicting goals
of reducing energy consumption and increasing accuracy and
productivity in machining. In the current research performed in 19
subprojects within the scope of the CRC/TR 96, correction and
compensation solutions that influence the thermo-elastic machine
tool behaviour efficiently and are oriented along the
thermo-elastic functional chain are explored and implemented. As
part of this general objective, the following issues must be
researched and engineered in an interdisciplinary setting and
brought together into useful overall solutions: 1. Providing the
modelling fundamentals to calculate the heat fluxes and the
resulting thermo-elastic deformations in a comprehensive manner, 2.
Mapping of the structural variability as a result of the relative
movement inside the machine tool, 3. Providing the tools for an
efficient adjustment of parameters that vary greatly in time and
space by means of parameter identification methods as a
prerequisite for correction and compensation solutions, 4.
Engineering and demonstrating solutions to control-integrated
correction of thermo-elastic errors by an inverse position setpoint
compensation of the error at the TCP, 5. Engineering and
demonstrating solutions based on the material properties to
compensate for thermo-elastic effects through a homogeneous
propagation of the temperature field, as well as reducing and
smoothing the distribution of heat dissipated in supporting
structures, 6. Developing metrological fundamentals to record the
thermo-elastic errors in special structural areas of machine tools,
7. Engineering a methodological approach to simultaneous and
complex evaluation of the CRC/TR 96 solutions, referring to their
impact on product quality, production rate, energy consumption and
machine tool costs
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