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Production Scheduling for the Process Industries - Strategies, Systems, and Culture (Paperback)
Loot Price: R1,564
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Production Scheduling for the Process Industries - Strategies, Systems, and Culture (Paperback)
Expected to ship within 12 - 17 working days
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This book is aimed at manufacturing and planning managers who
struggle to bring a greater degree of stability and more effective
use of assets to their operations, not realizing the degree to
which production scheduling affects those objectives. It has been
reported that 75% of the problems on the manufacturing floor are
caused by activities outside the plant floor. Poor production
scheduling strategies and systems are often the biggest
contributors to the 75%. The book explains in detail that no
scheduling strategy, and especially no transition to a different
and better scheduling strategy, will succeed without strong
commitment and guidance from senior leadership. Leadership must
understand their active role in the transition, that people will
feel uncomfortable and even threatened by change, and that they
will need to be measured by different standards. Effective
scheduling requires that following the schedule and production to
plan is more important than trying to maximize each day's
throughput. The book explains the advantages of a structured,
regularly repeating schedule: how it can increase throughput,
right-size inventory based on cycles and variabilities and
therefore make it more usable, and improve customer delivery. It
will explain the trade-offs between throughput, inventory, and
delivery performance, how those trade-offs are actually decided in
production scheduling, and how an appropriate scheduling strategy
can make the trade-offs and their ramifications visible. It
discusses several popular structured scheduling concepts, their
similarities, and differences, to allow the readers to decide which
might fit best in their environments. In addition, the authors
discuss what makes an appropriate scheduling software system, and
why a package designed for structured scheduling offers
capabilities well beyond the Excel workbooks used by many
companies, and how it offers much more design capability and ease
of use than the finite scheduling modules in SAP or Oracle.
Finally, the authors offer a proven roadmap for implementation,
critical success factors necessary to achieve the full potential,
and give examples of operations that have done this well. In
addition, a guide for leaders and managers post-implementation is
provided to help them fully exploit the advantages of a structured,
repeating scheduling strategy.
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