This comprehensive book is the only one that addresses theory, practice, management, purchasing and marketing of cooling water systems in one volume. The approach of this essential reference is practical and international, and it is based on 30 years of professional experience. Profusely illustrated, this handbook will enable professionals to understand the factors that may interfere and compromise the optimal functioning of cooling water systems, used in every industrial and commercial premise in the world (e.g., industrial plants, large office towers; hospitals, hotels, etc.). Maintenance of cooling water systems is based on specialty chemicals, and this invaluable handbook contains information on chemical formulations and programming, considered “taboo” and never published before. Scaling, corrosion, micro-biological deposits, among others, interfere with the transfer of heat, a key element to achieve a cost-effective operation of cooling water systems, examined in chapters on Cooling System & Heat Exchange Essentials; Make-Up Water Sources & Their Impurities; and Corrosion, Fouling & Deposition. Different treatments, pre-treatment equipment, devices; application of different chemicals; and computer software programs are analyzed in the chapters on Chemical Treatments & Programs for Cooling Water Systems; and Microbiological Control Programs. Specially important to decision-makers, water treatment field personnel, and cooling water systems marketing personnel are the chapters on Buying and Selling Cooling Water Programs; Surveys, Inspections and Cooling Water Program Selection. The chapters on Managing Cooling Systems and Monitoring and Control, address the importance of improving and maintaining the quality of the cooling water systems process and of optimizing operating costs. An indispensable source for: Chemical, Plant, Maintenance, Operations, Process and Utility Services Engineers; specialty chemicals companies personnel and cooling water systems marketing personnel.

Mismatch or best match? This book demonstrates that best matching of individual entities to each other is essential to ensure smooth conduct and successful competitiveness in any distributed system, natural and artificial. Interactions must be optimized through best matching in planning and scheduling, enterprise network design, transportation and construction planning, recruitment, problem solving, selective assembly, team formation, sensor network design, and more. Fundamentals of best matching in distributed and collaborative systems are explained by providing: Methodical analysis of various multidimensional best matching processes Comprehensive taxonomy, comparing different best matching problems and processes Systematic identification of systems' hierarchy, nature of interactions, and distribution of decision-making and control functions Practical formulation of solutions based on a library of best matching algorithms and protocols, ready for direct applications and apps development. Designed for both academics and practitioners, oriented to systems engineers and applied operations researchers, diverse types of best matching processes are explained in production, manufacturing, business and service, based on a new reference model developed at Purdue University PRISM Center: "The PRISM Taxonomy of Best Matching". The book concludes with major challenges and guidelines for future basic and applied research in the area of best matching.

This book provides an overview of essential research on and developments in the electrohydrodynamic (EHD) direct-writing technique and its applications. Firstly, it presents mechano- and helix electrospinning methods to achieve direct writing of straight/serpentine micro/nano fibers in high resolution. Secondly, it examines functional inks and multi nozzle arrays for EHD printing, which are used to efficientlyform patterns and devices. Thirdly, the book discusses the various control methods adopted in the context of EHD to improve the controllability of the electrospun fibers. Lastly, it addresses the equipment used in EHD printing and its applications, while also outlining challenges for the field's future development. Combining academic and industrial viewpoints, the book provides in-depth information for experienced researchers, as well as a valuable guide for those just entering the field.

Addressing the challenge of improving battery quality while reducing high costs and environmental impacts of the production, this book presents a multiscale simulation approach for battery production systems along with a software environment and an application procedure. Battery systems are among the most important technologies of the 21st century since they are enablers for the market success of electric vehicles and stationary energy storage solutions. However, the performance of batteries so far has limited possible applications. Addressing this challenge requires an interdisciplinary understanding of dynamic cause-effect relationships between processes, equipment, materials, and environmental conditions. The approach in this book supports the integrated evaluation of improvement measures and is usable for different planning horizons. It is applied to an exemplary battery cell production and module assembly in order to demonstrate the effectiveness and potential benefits of the simulation.

The book presents a coherent description of distributed manufacturing, providing a solid base for further research on the subject as well as smart implementations in companies. It provides a guide for those researching and working in a range of fields, such as smart manufacturing, cloud computing, RFID tracking, distributed automation, cyber physical production and global design anywhere, manufacture anywhere solutions. Foundations & Principles of Distributed Manufacturing anticipates future advances in the fields of embedded systems, the Internet of Things and cyber physical systems, outlining how adopting these innovations could rapidly bring about improvements in key performance indicators, which could in turn generate competition pressure by rendering successful business models obsolete. In laying the groundwork for powerful theoretical models, high standards for the homogeneity and soundness of the suggested setups are applied. The book especially elaborates on the upcoming competition in online manufacturing operations and respective control procedures. By outlining encapsulation and evolving decision-making principles, Foundations & Principles of Distributed Manufacturing fully conceptualizes the view of manufacturing networks as sets of loosely coupled interacting smart factory objects. Moreover, the book provides concrete approaches to a number of future fields, where distributed manufacturing might be applied. Both researchers and professionals will profit from the authors' broad experience in Distributed Manufacturing and Fractal Enterprise implementations, where they initiated and completed a number of successful research projects: within the global Intelligent Manufacturing Systems (IMS) scheme, within the European Research Area frameworks as well as national contexts, and both in industry and at leading research institutions. This background ensures well-founded theory on one hand and valuable practical results on the other in a fascinating area that is still under intensive research. Readers will acquire essential insights as well as useful guidance for categorizing and specifying extended distributed manufacturing solutions and their professional implementations.

Japanese semiconductor firms are well known for obtaining dynamics in a short period of time and achieving even global leadership. A significant portion of their success are attributable to cooperative interfirm relations and the development of intermediate organizational structure based on long-term relationship between firms. The purpose of this book is to explain how interfirm relations contributed to their dynamics during the golden age of the semiconductor industry. Meanwhile this book clarifies the real source of dynamics in interfirm relations and how the firms have interacted. The author concludes that the competitive-cum-cooperative (CCC) interfirm interaction are observed. Quantitative and qualitative findings show that firms enjoy not only flexible cooperation based synergy effects, but also dynamics market-like effects by creating competition among partners through CCC interaction.

The papers in this volume present recent and highly relevant topics in the fields of production research as 3D printing, additive manufacturing processes, agile product development, change dynamics in companies, configurable material systems, data analysis in process optimization, future technologies with high potential in value creation, global production, learning production systems, production of the future, organization of assemblies, resource efficiency in production, robotics in assembly, and technology trends in machine tools. Researchers and practitioners in the field of mechanical engineering and production technology will benefit from this content.

This volume provides a unique collection of mathematical tools and industrial case studies in digital manufacturing. It addresses various topics, ranging from models of single production technologies, production lines, logistics and workflows to models and optimization strategies for energy consumption in production. The digital factory represents a network of digital models and simulation and 3D visualization methods for the holistic planning, realization, control and ongoing improvement of all factory processes related to a specific product. In the past ten years, all industrialized countries have launched initiatives to realize this vision, sometimes also referred to as Industry 4.0 (in Europe) or Smart Manufacturing (in the United States). Its main goals are * reconfigurable, adaptive and evolving factories capable of small-scale production * high-performance production, combining flexibility, productivity, precision and zero defects * energy and resource efficiency in manufacturing None of these goals can be achieved without a thorough modeling of all aspects of manufacturing together with a multi-scale simulation and optimization of process chains; in other words, without mathematics. To foster collaboration between mathematics and industry in this area the European Consortium for Mathematics in Industry (ECMI) founded a special interest group on Math for the Digital Factory (M4DiFa). This book compiles a selection of review papers from the M4DiFa kick-off meeting held at the Weierstrass Institute for Applied Analysis and Stochastics in Berlin, Germany, in May 2014. The workshop aimed at bringing together mathematicians working on modeling, simulation and optimization with researchers and practitioners from the manufacturing industry to develop a holistic mathematical view on digital manufacturing. This book is of interest to practitioners from industry who want to learn about important mathematical concepts, as well as to scientists who want to find out about an exciting new area of application that is of vital importance for today's highly industrialized and high-wage countries.

Manufacturing Technology, Volume 1 provides a comprehensive introduction to the principles and practice of engineering manufacturing processes. This third edition has been written, updated and expanded to reflect the current requirements of the Advanced GNVQ Engineering syllabus as well as BTEC NC/D engineering specifications. As such it also forms an ideal introduction to the subject for first-year degree courses in engineering. Topics covered include: alteration of shape, tooling, toolholding and workholding, kinematics of manufacturing equipment, computer numerical control (CNC), assembly, fabrication (including plastics), heat treatment, finishing, quality control, manufacturing relationships, and health and safety at work. This book leads the reader naturally onto the companion volume Manufacturing Technology, Volume 2, intended for those studying engineering manufacture at a more advanced level such as HNC/D and first/second-year engineering degree courses. The broad and in-depth coverage of this two-volume approach ensures that these texts not only satisfy the requirements of technician students up to the highest level but also provide an excellent technical background for undergraduates studying for a degree in mechanical engineering, manufacturing engineering and combined engineering.

Ultrasonics is a reliable and proven technology for level measurement. It has been used for decades in many diverse industries such as water treatment, mining, aggregates, cement, and plastics. Ultrasonics provides superior inventory accuracy, process control, and user safety. Understanding Ultrasonic Level Measurement is a comprehensive resource in which you will learn about the history of ultrasonics and discover insights about its systems, installation and applications. This book is designed with many user-friendly features and vital resources including: Real-life application stories Diagrams and recommendations that aid both the novice and advanced user in the selection and application of an ultrasonic level measurement system Glossary of terminology

This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes. An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily comprises researchers and experts in the field, but the book may also be beneficial for graduate students.

The present customers' consumption models result in an increasing number of used products that need to be collected and reused or disposed. Remanufacturing is a favourable scenario in order to recover the end-of-use products. It allows to capture substantial part of the resources which were used in the primary production at lower cost, providing economic, environmental and social benefits. The book presents the methods, models, case studies for improvement of sustainability in remanufacturing facilities. The focus is on small- and medium-sized enterprises and their challenges to meet resource-efficiency goal.

Part - I 'Introduction' provides a detailed introduction on analysis of water along with parameters to be determined for each industrial use, thus helps to reduce the time required for analysis and labor involved in analysis. In Part - II 'Chemical Analysis', elaborate testing procedures for all the parameters necessary for industrial uses are given. Exclusive chapters in the beginning on 'Sampling of water' and 'Sampling of Boiler water' will provide the analyst a detailed sampling program and the important sampling points so that the analysis would be more meaningful and more useful. Detailed analytical procedure for 65 chemical parameters are given which makes this book a handy reference for carrying out analysis without any difficulty. Part - III 'Microbiological Analysis' deals with the identification and determination of the density of microbial organisms that are likely to interfere in industrial processes. To aid the analyst, separate chapters starting from the Requirement of Chemicals, Glassware and Equipment, Technics involved in Microbiological Analysis, Sampling of Water for Microbiological Examination and Preparation of Media and Reagents, to identification of specific organisms are provided with a detailed discussion. In Part - IV 'Microscopical Examination', a brief account of microscopical organisms is given. The common organisms present in water along with their habitat and significance are also dealt. This book would serve as a handy reference to all wet processing industries. This book would be helpful in multifarious ways to Analysts, Chemists, Engineers, and Managers of industries and Water Treatment Consultants, Firms engaged in Water Treatment and other personnel engaged in water analysis and water treatment. This apart, this book would also be a source book to students of Industrial Engineering, Chemical Engineering, Industrial Chemistry, Applied chemistry, Environmental Engineering and Environmental Science and other allied faculties of Colleges and Universities.

Contents - PART 1. NATURAL WATER SUPPLIES - Rain water - Surface water - River water - Spring water - Well water - Canal water - Pit water - Effects of drought - Condensate as feed water - Water blending - PART 2. SCALE FORMATION - Effect of scale - Lime-soda process - Hot lime-soda softening - General notes on plant - Nuclear precipitation - Caustic soda softening - Sodium aluminate with lime-soda treatment - Zeolite or base-exchange softeners - Partial Zeolite softening - Hydrogen and demineralizing zeolites - Lime-base exchange treatment - The B.B.A. dejector - Lime-Barium softeners - Necessity for conditioning boiler feed - Colloidal conditioning- Mechanism of scale formation - Carbonate and phosphate conditioning - Use of metaphosphate and pyrophosphate - Budenheim phosphate treatment - Silica scales and deposits - Turbine blade deposits - Potassium treatment - Chlorination of condenser cooling water - Scale formation in cooling water systems - Scale formation in economizers - Electrical scale prevention - Removal of scales and deposits - PART 3.CORROSION - Early theories of corrosion- Corrosion by differential aeration - Dissolved oxygen Deaeration by chemical methods - Deaeration by physical methods - Corrosion due to unstable salts - Danger of soft water Corrosion by carbon dioxide - Superheater and turbine corrosion - Economizer corrosion- The treatment of alkaline waters - Caustic embrittlement - Hydrogen ion concentration - Determination of pH values - Hydrogen ions and corrosion - Coagulation control - Softening plant control - Boiler water recirculation - Electrical methods of preventing corrosion - PART 4. FOAMING AND PRIMING - Causes of priming - Balanced layer film formation - Foam stabilization - Prevention of priming - Blow-down control - Intermittent blow-down - Continuous blow-down systems - Use of condensate and blending of waters - Removal of oil from water - Methods of de-oiling water - PART 5.ANALYSIS AND ROUTINE TESTING - Sampling- Standard solutions - Frequency of analyses - Units - Control tests for softening - Raw water - Chemicals required for treatment - Control tests for softening - Treated water - Tests for carbonate and phosphate conditioning - Dissolved oxygen - Blow-down testing - Embrittlement ratios - General water analysis - Analysis of scales- Residual chlorine - Tannins - Appendix - Index - Standard solutions - Reagents-Clark's table of hardnesses - Chemical factors - Conversion tables - Summary of recommended practice -

This book provides in-depth theoretical and practical information on recent advances in micro-manufacturing technologies and processes, covering such topics as micro-injection moulding, micro-cutting, micro-EDM, micro-assembly, micro-additive manufacturing, moulded interconnected devices, and microscale metrology. It is designed to provide complementary material for the related e-learning platform on micro-manufacturing developed within the framework of the Leonardo da Vinci project 2013-3748/542424: MIMAN-T: Micro-Manufacturing Training System for SMEs. The book is mainly addressed to technicians and prospective professionals in the sector and will serve as an easily usable tool to facilitate the translation of micro-manufacturing technologies into tangible industrial benefits. Numerous examples are included to assist readers in learning and implementing the described technologies. In addition, an individual chapter is devoted to technological foresight, addressing market analysis and business models for micro-manufacturers.

The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters.

This book is in the RWTHedition Series as are the other four volumes of the reference work.