Wood adhesives are of tremendous industrial importance, as more than two-thirds of wood products in the world today are completely or partially bonded together using a variety of adhesives. Adhesive bonding offers many advantages over other joining methods for wood components, and there has been a great deal of R& D activity in devising new wood adhesives or improving the existing ones. The modern mantra in all industrial sectors is: "think green, go green," which has attracted much attention in the wood adhesive industry. Therefore, there is also a lot of research activity in synthesizing environmentally benign and human-friendly wood adhesives. This book is divided into four parts: Part 1: Fundamental Adhesion Aspects in Wood Bonding; Part 2: Synthetic Adhesives; Part 3: Environment-friendly adhesives; and Part 4: Wood Welding and General Paper. It addresses many different types of wood adhesives, as well as bonding (welding) of wood components without adhesives, a more recent development. The information contained in this book is valuable for individuals engaged in all aspects of wood adhesion and adhesives and, hopefully, will inspire new ideas in wood adhesives, a topic of vital industrial importance.

For any sea-farer, splicing rope is an essential skill. But the traditional 3-strand rope is fast disappearing. So how do you splice braided ropE? This is the definitive pocket-sized guide to all rope splicing techniques. Most of the techniques are quite easy to master - and also fun to do. See why splices are better - and stronger - than knots or shackles for joining or shortening rope, and follow the step-by-step photography and clear instructions to find out exactly how to splice efficiently.

This book presents the descriptions of individual treatments and resulting improvements in the strength of polycrystalline ceramics and oxide single crystals. It provides information on potential applications, limitations of the treatments, design considerations, and costs.

This book tells how to develop a successful factory information system to manage and control computer integrated manufacturing (CIM)operations. It is directed and dedicated to those people who are involved in the preservation and enhancement of historical manufacturing strength.

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Roll forming is one of the most widely used processes in the world for forming metals. Most of the existing knowledge resides in various journal articles or in the minds of those who have learned from experience. Providing a vehicle to systematically collect and share this important knowledge, the Roll Forming Handbook presents the first comprehensive, dedicated treatment to all facets of roll forming, supplying references to more in-depth information to fill in the gaps. This book spans from conception of the roll forming operation, purchasing and specifying equipment, and roll design to maintenance, troubleshooting, safety, and operator training. Detailed discussions reveal how material, equipment, tooling, and operator factors affect overall efficiency and product quality. Expert contributors share insights based on many years of hard-won experience, including effects of secondary operations such as punching, embossing, curving and cutting in the line; designing products for efficient roll forming; mechanical properties of metals, lubrication and the influence of coatings on roll design and forming; and mathematical simulations of various deformations that occur during processing to determine their causes and find a solution. Outlining a practical approach to select, set up, and operate roll forming lines, the Roll Forming Handbook combines scientific background and practical know-how that enables you to set up cost-effective and high-quality roll forming lines with confidence.

The field of materials science and engineering is rapidly evolving into a science of its own. While traditional literature in this area often concentrates primarily on property and structure, the Materials Processing Handbook provides a much needed examination from the materials processing perspective. This unique focus reflects the changing complexity of new and emerging materials such as cutting-edge semiconductors, smart materials, and materials based on spintronics. This highly comprehensive work also presents groundbreaking coverage of the processes applied to a myriad of solid materials including ceramics, polymers, metals, composites, and semiconductors. Organized into six sections, this work examines processes that convert one phase into another, processes that change only the microstructure within a solid phase, shape changes that modify the microstructure and properties of materials, joining processes, and the basics of processes integration. Rich in data, yet accessible across several fields, this volume provides technicians and students with a one-stop resource on proven and promising new developments in materials processing.

Granular materials are an integral part of our everyday life. They are also the base material for most industrial processing techniques. The highly dissipative nature of the particle collisions means energy input is needed in order to mobilize the grains. This interplay of dissipation and excitation leads to a wide variety of pattern formation processes, which are addressed in this book. The reader is introduced to this wide field by, first, a description of the material properties of granular materials under different experimental conditions that are important in connection with the pattern formation dynamics and, second, by further details given later on in the description of the specific system.

Founded on the work of the renowned Advanced Combustion Engineering Research Center, the authors document and integrate current knowledge of the organic and inorganic structure of coal and its reaction processes. With the urgent need for cleaner, more efficient use of this worldwide fuel, their work will set a clear course for future research.

In today's competitive global environment, manufacturers are offered with unprecedented opportunities to build hyper-efficient and highly flexible plants, towards meeting variable market demand, while at the same time supporting new production models such as make-to-order (MTO), configure-to-order (CTO) and engineer-to-order (ETO). During the last couple of years, the digital transformation of industrial processes is propelled by the emergence and rise of the fourth industrial revolution (Industry 4.0). The latter is based on the extensive deployment of Cyber-Physical Production Systems (CPPS) and Industrial Internet of Things (IIoT) technologies in the manufacturing shopfloor, as well as on the seamless and timely exchange of digital information across supply chain participants. The benefits of Industry 4.0 have been already proven in the scope of pilot and production deployments in a number of different use cases including flexibility in automation, predictive maintenance, zero defect manufacturing and more. Despite early implementations and proof-of-concepts, CPPS/IIoT deployments are still in their infancy for a number of reasons, including: * Manufacturers' poor awareness about digital manufacturing solutions and their business value potential, as well as the lack of relevant internal CPPS/IIoT knowledge. * The high costs that are associated with the deployment, maintenance and operation of CPPS systems in the manufacturing shopfloors, which are particularly challenging in the case of SME (Small Medium Enterprises) manufacturers that lack the equity capital needed to invest in Industry 4.0. * The time needed to implement CPPS/IIoT and the lack of a smooth and proven migration path from existing OT solutions. * The uncertainty over the business benefits and impacts of IIoT and CPPS technologies, including the lack of proven methods for the techno-economic evaluation of Industry 4.0 systems. * Manufacturers' increased reliance on external integrators, consultants and vendors. * The absence of a well-developed value chain needed to sustain the acceptance of these new technologies for digital automation. In order to alleviate these challenges, three European Commission funded projects (namely H2020 FAR-EDGE (http://www.far-edge.eu/), H2020 DAEDALUS (http://daedalus.iec61499.eu) and H2020 AUTOWARE (http://www.autoware-eu.org/)) have recently joined forces towards a "Digital Shopfloor Alliance". The Alliance aims at providing leading edge and standards based digital automation solutions, along with guidelines and blueprints for their effective deployment, validation and evaluation. The present book provides a comprehensive description of some of the most representative solutions that offered by these three projects, along with the ways these solutions can be combined in order to achieve multiplier effects and maximize the benefits of their use. The presented solutions include standards-based digital automation solutions, following different deployment paradigms, such as cloud and edge computing systems. Moreover, they also comprise a rich set of digital simulation solutions, which are explored in conjunction with the H2020 MAYA project (http://www.maya-euproject.com/). The latter facilitate the testing and evaluation of what-if scenarios at low risk and cost, but also without disrupting shopfloor operations. As already outlined, beyond leading edge scientific and technological development solutions, the book comprises a rich set of complementary assets that are indispensable to the successful adoption of IIoT/CPPS in the shopfloor. The book is structured in three parts as follows: * The first part of the book is devoted to digital automation platforms. Following an introduction to Industry 4.0 in general and digital automation platforms in particular, this part presents the digital automation platforms of the FAR-EDGE, AUTOWARE and DAEDALUS projects. * The second part of the book focuses on the presentation of digital simulation and digital twins' functionalities. These include information about the models that underpin digital twins, as well as the simulators that enable experimentation with these processes over these digital models. * The third part of the book provides information about complementary assets and supporting services that boost the adoption of digital automation functionalities in the Industry 4.0 era. Training services, migration services and ecosystem building services are discussed based on the results of the three projects of the Digital Shopfloor Alliance. The target audience of the book includes: * Researchers in the areas of Digital Manufacturing and more specifically in the areas of digital automation and simulation, who wish to be updated about latest Industry 4.0 developments in these areas. * Manufacturers, with an interest in the next generation of digital automation solutions based on Cyber-Physical systems. * Practitioners and providers of Industrial IoT solutions, which are interested in the implementation of use cases in automation, simulation and supply chain management. * Managers wishing to understand technologies and solutions that underpin Industry 4.0, along with representative applications in the shopfloor and across the supply chain.

The erosion of Canadian industrial strength in the early 1970s prompted Canada to rethink its postwar industrial adjustment strategy. From the early 1970s to the early 1980s, Ottawa tried trade diversification, foreign investment regulation, and an interventionist industrial policy. This path of policy development, however, produced limited positive results. In response to new opportunities and constraints in the mid-1980s, the Canadian government switched to a new policy path that sought to deregulate the domestic market and establish a continental institutional framework-with rules that would guarantee market access and facilitate the settlement of trade disputes. Since then, industrial adjustment has been shaped by liberal continentalism. This book develops a theoretical framework to account for the sequence of industrial adjustment policy actions between the early seventies and first decade of the twenty-first century, explaining why liberal continentalism has emerged as the dominant policy framework.

This book is about Sulph(on)ation Technology in its technical entirety, aiming at superiority in final product quality, raw material utilisation, sustained plant reliability and safety, minimisation of liquid effluent and gaseous emissions; it is about the total quality of the operation. It will be of value to engineers and chemists who are, or will be, involved in the practical daily operation of sulphonation plants or R&D activities. The book can also be used as a tool for the teacher in preparing fmal year projects in a chemical engineering curriculum. The book covers sulphonation of alkylbenzenes, primary alcohols, alcohol ethers, alpha-olefIns and fatty acid methyl esters, with a strong emphasis on the sulphur-based S /air sulphonation technology. The first part deals with raw material specifications, hazards, storage, handling and physical properties. In the following section the process chemistry is discussed, indicating main chemical reactions, undesired parallel and consecutive reactions, exothermal heat effects and all other process chemistry data that are relevant for process selection and equipment design. The section about the actual process equipment from the various plant equipment suppliers (Ballestra, Chemithon, Mazzoni, Meccaniche Modeme and Lion Corp.) takes into account the chemical reaction engineering aspects derived from the sulphonation technology processing chemistry. Product quality, product storage and handling, product safety and physical properties are the contents of the next section. The effluent handling and exhaust gas treatment of the SOiair sulphonation technology are further discussed in detail.

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly.
Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available.
Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity.

* A comprehensive introduction to a system of monitoring critical industrial equipment
* Optimize the availability of process machinery and greatly reduce the cost of maintenance
* Provides the means to improve product quality, productivity and profitability of manufacturing and production plants

Conventional synthetic materials, like metals, ceramics or glass, are usually isotropic substances, and their suitability for structural applications is achieved by morphological design and combination in the macroscopic scale. However, in modem engineering this is often not acceptable. As an alternative, the use of non-homogeneous, anisotropic materials, with significant stiffness and strength only in the directions these mechanical properties are really needed, can lead to enormous material (and weight) savings. This is the case of multiphase systems called composite materials. In these composites, different material parts are added and arranged geometrically, under clearly designed and controlled conditions. Usually, a structure of fibers provides strength and stiffness and a matrix helds them together, whilst providing the geometric form. Carbon fibers are among the high-performance fibers employed in these advanced structural composites, which are profoundly changing many of today's high technology industries. New research and development challenges in this area include upgrading the manufacturing process of fibers and composites, in order to improve characteristics and reduce costs, and modifying the interfacial properties between fibers and matrix, to guarantee better mechanical properties. The interdisciplinary nature of this "new frontier" is obvious, involving chemistry, materials science, chemical and mechanical engineering. Other topics, which more often are treated separately, are also important for the understanding of the processes of fiber production. Carbon filaments is one such topic, as the study of their mechanisms of nucleation and growth is clearly quite relevant to the production of vapour-grown carbon fibers.

This book details most common statistical process control tools with many examples for high-volume production. It aims to make elements of high-volume production process control simple and easy to understand. It lets you thoroughly understand process controls instead of blindly trusting software tools that operate as black boxes. If you are dealing with high-volume production as an operator, line supervisor, inspector, process engineer, quality engineer, manufacturing manager, plant manager, or president of the company, you have to understand the statistical process control basics explained in this book in order to be successful.

Written to help the student chemist clarify the career areas and technical problems which are to be considered when chemical reactions are carried out on a large scale. Covers the research and development of consumer products based on chemical processes. Topics covered include the chemical industry and large-scale chemical manufacturing, inorganic and fermentation processes, the conversion of petroleum into purified chemical substances, and the environmental impact of these and other processes.

Engineering requires applied science, and chemistry is the center of all science. The more chemistry an engineer understands, the more beneficial it is. In the future, global problems and issues will require an in-depth understanding of chemistry to have a global solution.This book aims at bridging the concepts and theory of chemistry with examples from fields of practical application, thus reinforcing the connection between science and engineering. It deals with the basic principles of various branches of chemistry, namely, physical chemistry, inorganic chemistry, organic chemistry, analytical chemistry, surface chemistry, biochemistry, geochemistry, fuel chemistry, polymer chemistry, cement chemistry, materials chemistry, and asphalt chemistry. Written primarily for use as a textbook for a university-level course, the topics covered here provide the fundamental tools necessary for an accomplished engineer.

This new volume explores recent research on advanced technologies and methods in production engineering, emphasizing effective overall process control and enhanced optimization. The authors include real-life case studies on advanced machining methods, traditional manufacturing technologies, advanced composite materials, processing with hybrid manufacturing techniques, various joining processes and their applications, micro-structure analysis, and more.

Nanomanufacturing includes bottom-up or top-down techniques, each of which gives an advanced, reliable, scaled-up, and economical methods in the production of nanomaterials. The text discusses fundamental concepts, advanced topics, and applications of nanomanufacturing in a comprehensive manner. Features Discussion of the design and fabrication of nano- and micro-devices in a comprehensive manner. Covers nanofabrication techniques for photovoltaics applications. Lists constitutive modelling and simulation of multifunctional nanomaterials. Introduces nanomanufacturing of nanorobots and their industrial applications. Presents nanomanufacturing of a high-performance piezoelectric nanogenerator for energy harvesting. Important topics include nanomanufacturing of high-performance piezoelectric nanogenerators for energy harvesting, nanosensor, nanorobots, nanomedicine, nano diagnostic tools, 3D nano printing, additive nanomanufacturing of functional materials for human-integrated smart wearables, and nanofabrication techniques. Nanomanufacturing and Nanomaterials Design covers the latest applications of nanomanufacturing for a better understanding of the concepts. The text provides scientific and technological insights on novel routes of design and fabrication of few-layered nanostructures and their heterostructures based on a variety of advanced materials. It will be a valuable resource for senior undergraduate, graduate students and researchers in the fields of mechanical, manufacturing, industrial, production engineering and materials science.

Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building.

Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies.

Computational Methods and Production Engineering: Research and Development is an original book publishing refereed, high quality articles with a special emphasis on research and development in production engineering and production organization for modern industry. Innovation and the relationship between computational methods and production engineering are presented. Contents include: Finite Element method (FEM) modeling/simulation; Artificial neural networks (ANNs); Genetic algorithms; Evolutionary computation; Fuzzy logic; neuro-fuzzy systems; Particle swarm optimization (PSO); Tabu search and simulation annealing; and optimization techniques for complex systems. As computational methods currently have several applications, including modeling manufacturing processes, monitoring and control, parameters optimization and computer-aided process planning, this book is an ideal resource for practitioners.

This volume encompasses state-of-the-art developments in AI-based reactive scheduling for real-time operation management in manufacturing shop floors. It is a collection of papers from the Second International Workshop of the IFIP Working Group 5.7 which brought together researchers from management information systems and knowledge engineering to expand the focus on applying new knowledge-based techniques.