This text provides approaches and methodologies for implementing pollution prevention (P2) and waste minimization programmes to reduce manufacturing operational costs significantly. It focuses on reducing manufacturing and environmental compliance costs by instituting feedstock substitution, improved operational schemes, recycling and by-product recovery, waste minimization, and energy efficiency policies, and offers project cost accounting tools that assist in evaluating money-saving P2 options.

This volume opens with a series of articles making up a monographic study of the Henry family of Manchester, a dynasty that was active in science, medicine, education and industry from the 1760s to the 1830s. This work is important in studying the relations between science and industry, and not least because it emphasises just how much can be learnt from looking at 'second-rank' figures in the provinces. The second group of papers pursues topics in the history of 19th-century chemistry and the development of the chemical industry, in particular that dealing with synthetic dyestuffs.

This book introduces the role of Rapid Prototyping Techniques within the product development phase. It deals with the concept, origin, and working cycle of Rapid Prototyping Processes with emphasis on the applications. Apart from elaboration of engineering and non-engineering applications, it highlights recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models. Special emphasis has been provided to the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence the book also elaborates on the mass manufacturing of rapid prototyped products. This includes casting and rapid tooling. The book concludes with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. With globalization of market and advances in science and technology, the life span of products has shortened considerably. For early realization of products and short development period, engineers and researchers are constantly working together for more and more efficient and effective solutions. The most effective solution identified has been usage of computers in both designing and manufacturing. This gave birth to the nomenclatures CAD (Computer Aided Designing) and CAM (Computer aided Manufacturing). This was the initiation that ensured short product development and realization period. Researchers coined the concept as Rapid Prototyping. In contrast to Prototyping, Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive or subtractive layer manufacturing" technology. The first methods for rapid prototyping became available in the late 1980s and were used to produce models and prototype parts. Today, they are used for a wide range of applications and are used to manufacture production-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics. This economy has encouraged online service bureaus for early product realization or physical products for actual testing. This book is expected to contain Seven Chapters. Chapter 1 would explain product life cycle and the product development phase in the same, introducing role of Rapid Prototyping Techniques in Product development phase. Chapter 2 would deals with the concept, origin and working cycle of Rapid Prototyping Processes. Chapter 3 would concentrates on the applications of Rapid Prototyping Technology. Apart from elaboration of engineering and non-engineering applications, it also elaborates on recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models etc. Chapter 4 would introduce the various Rapid Prototyping systems available worldwide. The chapter also introduces the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS hence ensuring low rejection rate by human body. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence Chapter 5 would elaborates on the mass manufacturing of rapid prototyped products. This includes Casting and Rapid Tooling. Chapter 6 would deal with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. As the product realization is primarily dependent on various softwares which are required to be understood for better accuracy so the concluding chapter of the book i.e. Chapter 7 would explain some software associated with the various techniques.

Granular materials are an integral part of our everyday life. They are also the base material for most industrial processing techniques. The highly dissipative nature of the particle collisions means energy input is needed in order to mobilize the grains. This interplay of dissipation and excitation leads to a wide variety of pattern formation processes, which are addressed in this book. The reader is introduced to this wide field by, first, a description of the material properties of granular materials under different experimental conditions that are important in connection with the pattern formation dynamics and, second, by further details given later on in the description of the specific system.

Wood adhesives are of tremendous industrial importance, as more than two-thirds of wood products in the world today are completely or partially bonded together using a variety of adhesives. Adhesive bonding offers many advantages over other joining methods for wood components, and there has been a great deal of R& D activity in devising new wood adhesives or improving the existing ones. The modern mantra in all industrial sectors is: "think green, go green," which has attracted much attention in the wood adhesive industry. Therefore, there is also a lot of research activity in synthesizing environmentally benign and human-friendly wood adhesives. This book is divided into four parts: Part 1: Fundamental Adhesion Aspects in Wood Bonding; Part 2: Synthetic Adhesives; Part 3: Environment-friendly adhesives; and Part 4: Wood Welding and General Paper. It addresses many different types of wood adhesives, as well as bonding (welding) of wood components without adhesives, a more recent development. The information contained in this book is valuable for individuals engaged in all aspects of wood adhesion and adhesives and, hopefully, will inspire new ideas in wood adhesives, a topic of vital industrial importance.

Environmental Management System ISO 14001:2004 provides the information and practical know-how required to facilitate a smooth adoption and incorporation of the latest revisions and enhancements put forth by the International Organization for Standardization. This unique work shows how to adopt or transition to the documentation procedures required for an Environmental Management System (EMS) using the 14001:2004 series of standards. These globally accepted procedures help eliminate waste and improve efficiency, while providing the means to achieve both local and international compliance. This tool supplies step-by-step guidance on how to develop and implement an EMS that, with little effort, can be instantly applied to any process-related industry or organization interested in environmental compliance, whether it is regulated or not. A complete, single-source reference, written in simple and precise language, the book puts the answers to complex and thorny issues at your fingertips. It includes samples of policy statements, objectives, targets, and programs that can be amended or adopted without wasting time re-inventing the wheel. The CD-ROM includes customizable Standard Operating Procedures (SOPs) that can be downloaded, edited, printed, and easily tailored to incorporate changes and add organizational requirements. The SOPs exclusively refer to the documents specially required for compliance; however other formats are included to ensure that the soft copy can be easily used worldwide in a diverse range of industries and organizations. The book helps minimize documentation and avoid the nightmare faced by management representatives at the time of certification. An effective time saver when you are in the process of writing and organizing documentation for certification and further improvement purposes, this book and CD-ROM package helps you easily translate the revised ISO 14001:1

Grinding is a crucial technology that employs specific abrasive processes for the fabrication of advanced products and surfaces. Handbook of Machining with Grinding Wheels, Second Edition highlights important industry developments that can lead to improved part quality, higher productivity, and lower costs. Divided into two parts, the book begins with an explanation of grinding behavior and ends with a focus on new and emerging industrial applications. While the first edition focused on the basics of abrasive machining technology and presented a unified approach to machining with grinding wheels, the second edition ties in the continued need for traditional processes in conjunction with the latest applications. This book highlights new research topics that include: nanotechnology, alternative energy, and additive manufacturing, compares related approaches, and provides numerous references throughout the book. New in the Second Edition: Contains the latest information on abrasives, bonds, and dressing Updates classic stability lobes for grinding Introduces a new method for tracking dynamic instability in centerless grinding Provides a section in the chapter on ultrasonic-assisted grinding, which contains recent work on modelling of the process Adds material on fluid cooling Presents experimental results for in-process feedback to the grinding process Includes new examples on grinding machine technology (particularly for dressing) A single source reference covering every aspect of the grinding process, Handbook of Machining with Grinding Wheels functions as a definitive guide to grinding technology for both practicing engineers and students studying graduate-level courses (such as abrasive machining; grinding R metal removal processes; machining of brittle materials; and principles of

Tribosystem Analysis: A Practical Approach to the Diagnosis of Wear Problems provides a systematic framework for conducting root cause analyses and categorizing various types of wear. Designed specifically for engineers without formal training in tribology, this book: Describes a number of direct and indirect methods for detecting and quantifying wear problems Surveys different microscopy techniques, including those for light optics, electron optics, and acoustic imaging Discusses the selection of wear and friction test methods, both standard and custom, identifying possible pitfalls for misuse Presents practical examples involving complex materials and environments, such as those with variable loads and operating conditions Uses universally accepted terminology to create consistency along with the potential to recognize similar problems and apply comparable solutions Complete with checklists to ensure the right questions are asked during diagnosis, Tribosystem Analysis: A Practical Approach to the Diagnosis of Wear Problems offers pragmatic guidance for defining wear problems in the context of the materials and their surroundings.

"A very interesting and useful book for all the different practitioners in the concrete industry. Each necessary step is thoroughly dealt with and explained in a nice and pedagogic way."-Peter Billberg, Swedish Cement and Concrete Research Institute (CBI) "Quite comprehensive and with a narrative style at the practitioner level."-Lloyd Keller, Director of R&D and Quality Assurance, EllisDon, Canada Self-consolidating concrete (SCC) is an innovative material used successfully throughout the world. It is a highly flowable, non-segregating concrete that can spread into place, fill the formwork, and encapsulate the reinforcement without any mechanical consolidation, improving the overall efficiency of a concrete construction project. SCC mixtures are highly fluid, yet their flowing properties can be adapted for a range of applications and allow practitioners to select and determine levels of filling ability, passing ability, and stability. Self-Consolidating Concrete: Applying What We Know discusses all aspects of SCC, including: Benefits and limitations Raw material components Mixture proportions Production and quality control Placement and curing Presenting a basis for consistently producing and applying SCC in a regular production environment, this book is written from the perspective of the concrete practitioner. It uses descriptions and case studies throughout, as examples of specific types of applications, to identify where the practitioner needs to focus attention. This book bridges the gap between research and practice. It links science with practical application, describing a number of projects and types of applications where SCC has been used successfully. It will be useful for new practitioners as well as for those already using SCC.

This book tells how to develop a successful factory information system to manage and control computer integrated manufacturing (CIM)operations. It is directed and dedicated to those people who are involved in the preservation and enhancement of historical manufacturing strength.

This book presents the descriptions of individual treatments and resulting improvements in the strength of polycrystalline ceramics and oxide single crystals. It provides information on potential applications, limitations of the treatments, design considerations, and costs.

Founded on the work of the renowned Advanced Combustion Engineering Research Center, the authors document and integrate current knowledge of the organic and inorganic structure of coal and its reaction processes. With the urgent need for cleaner, more efficient use of this worldwide fuel, their work will set a clear course for future research.

Industrial automation has gone from simple pre-programmed machine instructions to complex general manufacturing, rules-based automation procedures. Unlike other books on industrial automation, this book focuses in on "Manufacturing Operations Systems" (MOPS) in general. It describes their development, implementation and successful management. The book especially addresses the all-important human-machine interface: computer-based manufacturing procedures that are understandable to both computers and humans. Consequently, a language for writing procedures is discussed. It is a language based on Chinese grammar, which is the simplest of all complex human languages. Finally, the design of procedures is discussed as a hierarchy of complexity, along with exception handling at each level. Readers with basic experience using non-procedural automation can greatly benefit from the productivity gains possible from procedural-based automation. They will learn how to create procedural language that is as close to natural language as possible. The reader also will benefit from * A brief overview and history of Manufacturing Operations (MOPS) * Coverage of manufacturing units and regulatory and sequential control * Discussion of Data recording from MOPs and tasks * An overview of Automating Manufacturing Tasks with DCS, PLC, and PCS * Guidelines for setting up an Automated MOPS (AMOPS) project * Guidelines for validating an AMOPS for regulated industries * Examples of applications for both continuous and batch manufacturing

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

This book is about Sulph(on)ation Technology in its technical entirety, aiming at superiority in final product quality, raw material utilisation, sustained plant reliability and safety, minimisation of liquid effluent and gaseous emissions; it is about the total quality of the operation. It will be of value to engineers and chemists who are, or will be, involved in the practical daily operation of sulphonation plants or R&D activities. The book can also be used as a tool for the teacher in preparing fmal year projects in a chemical engineering curriculum. The book covers sulphonation of alkylbenzenes, primary alcohols, alcohol ethers, alpha-olefIns and fatty acid methyl esters, with a strong emphasis on the sulphur-based S /air sulphonation technology. The first part deals with raw material specifications, hazards, storage, handling and physical properties. In the following section the process chemistry is discussed, indicating main chemical reactions, undesired parallel and consecutive reactions, exothermal heat effects and all other process chemistry data that are relevant for process selection and equipment design. The section about the actual process equipment from the various plant equipment suppliers (Ballestra, Chemithon, Mazzoni, Meccaniche Modeme and Lion Corp.) takes into account the chemical reaction engineering aspects derived from the sulphonation technology processing chemistry. Product quality, product storage and handling, product safety and physical properties are the contents of the next section. The effluent handling and exhaust gas treatment of the SOiair sulphonation technology are further discussed in detail.

The revised and updated new edition of the popular optimization book for engineers The thoroughly revised and updated fifth edition of Engineering Optimization: Theory and Practice offers engineers a guide to the important optimization methods that are commonly used in a wide range of industries. The author-a noted expert on the topic-presents both the classical and most recent optimizations approaches. The book introduces the basic methods and includes information on more advanced principles and applications. The fifth edition presents four new chapters: Solution of Optimization Problems Using MATLAB; Metaheuristic Optimization Methods; Multi-Objective Optimization Methods; and Practical Implementation of Optimization. All of the book's topics are designed to be self-contained units with the concepts described in detail with derivations presented. The author puts the emphasis on computational aspects of optimization and includes design examples and problems representing different areas of engineering. Comprehensive in scope, the book contains solved examples, review questions and problems. This important book: Offers an updated edition of the classic work on optimization Includes approaches that are appropriate for all branches of engineering Contains numerous practical design and engineering examples Offers more than 140 illustrative examples, 500 plus references in the literature of engineering optimization, and more than 500 review questions and answers Demonstrates the use of MATLAB for solving different types of optimization problems using different techniques Written for students across all engineering disciplines, the revised edition of Engineering Optimization: Theory and Practice is the comprehensive book that covers the new and recent methods of optimization and reviews the principles and applications.

The field of materials science and engineering is rapidly evolving into a science of its own. While traditional literature in this area often concentrates primarily on property and structure, the Materials Processing Handbook provides a much needed examination from the materials processing perspective. This unique focus reflects the changing complexity of new and emerging materials such as cutting-edge semiconductors, smart materials, and materials based on spintronics. This highly comprehensive work also presents groundbreaking coverage of the processes applied to a myriad of solid materials including ceramics, polymers, metals, composites, and semiconductors. Organized into six sections, this work examines processes that convert one phase into another, processes that change only the microstructure within a solid phase, shape changes that modify the microstructure and properties of materials, joining processes, and the basics of processes integration. Rich in data, yet accessible across several fields, this volume provides technicians and students with a one-stop resource on proven and promising new developments in materials processing.

In today's competitive global environment, manufacturers are offered with unprecedented opportunities to build hyper-efficient and highly flexible plants, towards meeting variable market demand, while at the same time supporting new production models such as make-to-order (MTO), configure-to-order (CTO) and engineer-to-order (ETO). During the last couple of years, the digital transformation of industrial processes is propelled by the emergence and rise of the fourth industrial revolution (Industry 4.0). The latter is based on the extensive deployment of Cyber-Physical Production Systems (CPPS) and Industrial Internet of Things (IIoT) technologies in the manufacturing shopfloor, as well as on the seamless and timely exchange of digital information across supply chain participants. The benefits of Industry 4.0 have been already proven in the scope of pilot and production deployments in a number of different use cases including flexibility in automation, predictive maintenance, zero defect manufacturing and more. Despite early implementations and proof-of-concepts, CPPS/IIoT deployments are still in their infancy for a number of reasons, including: * Manufacturers' poor awareness about digital manufacturing solutions and their business value potential, as well as the lack of relevant internal CPPS/IIoT knowledge. * The high costs that are associated with the deployment, maintenance and operation of CPPS systems in the manufacturing shopfloors, which are particularly challenging in the case of SME (Small Medium Enterprises) manufacturers that lack the equity capital needed to invest in Industry 4.0. * The time needed to implement CPPS/IIoT and the lack of a smooth and proven migration path from existing OT solutions. * The uncertainty over the business benefits and impacts of IIoT and CPPS technologies, including the lack of proven methods for the techno-economic evaluation of Industry 4.0 systems. * Manufacturers' increased reliance on external integrators, consultants and vendors. * The absence of a well-developed value chain needed to sustain the acceptance of these new technologies for digital automation. In order to alleviate these challenges, three European Commission funded projects (namely H2020 FAR-EDGE (http://www.far-edge.eu/), H2020 DAEDALUS (http://daedalus.iec61499.eu) and H2020 AUTOWARE (http://www.autoware-eu.org/)) have recently joined forces towards a "Digital Shopfloor Alliance". The Alliance aims at providing leading edge and standards based digital automation solutions, along with guidelines and blueprints for their effective deployment, validation and evaluation. The present book provides a comprehensive description of some of the most representative solutions that offered by these three projects, along with the ways these solutions can be combined in order to achieve multiplier effects and maximize the benefits of their use. The presented solutions include standards-based digital automation solutions, following different deployment paradigms, such as cloud and edge computing systems. Moreover, they also comprise a rich set of digital simulation solutions, which are explored in conjunction with the H2020 MAYA project (http://www.maya-euproject.com/). The latter facilitate the testing and evaluation of what-if scenarios at low risk and cost, but also without disrupting shopfloor operations. As already outlined, beyond leading edge scientific and technological development solutions, the book comprises a rich set of complementary assets that are indispensable to the successful adoption of IIoT/CPPS in the shopfloor. The book is structured in three parts as follows: * The first part of the book is devoted to digital automation platforms. Following an introduction to Industry 4.0 in general and digital automation platforms in particular, this part presents the digital automation platforms of the FAR-EDGE, AUTOWARE and DAEDALUS projects. * The second part of the book focuses on the presentation of digital simulation and digital twins' functionalities. These include information about the models that underpin digital twins, as well as the simulators that enable experimentation with these processes over these digital models. * The third part of the book provides information about complementary assets and supporting services that boost the adoption of digital automation functionalities in the Industry 4.0 era. Training services, migration services and ecosystem building services are discussed based on the results of the three projects of the Digital Shopfloor Alliance. The target audience of the book includes: * Researchers in the areas of Digital Manufacturing and more specifically in the areas of digital automation and simulation, who wish to be updated about latest Industry 4.0 developments in these areas. * Manufacturers, with an interest in the next generation of digital automation solutions based on Cyber-Physical systems. * Practitioners and providers of Industrial IoT solutions, which are interested in the implementation of use cases in automation, simulation and supply chain management. * Managers wishing to understand technologies and solutions that underpin Industry 4.0, along with representative applications in the shopfloor and across the supply chain.

Welcome to this 'novice's guide'. At last a book that explains the real science behind the cosmetics we use. Taking a gentle approach and a guided journey through the different product types, we discover that they are not as superficial as often thought and learn that there is some amazing science behind them. We shall uncover some of the truths behind the myths and point out some interesting facts on our way. Did you know? Vitamin E is the world's most used cosmetic active ingredient. At just 1mm thick, your amazing skin keeps out just about everything it's exposed to - including your products! A 'chemical soup' of amino acids, urea, mineral salts and organic acids act as 'water magnets' in the skin keeping it naturally moisturised. Discovered centuries ago, iron oxides (yes, the same chemicals as rust) are still commonly used inorganic pigments in foundations. A lipstick is a fine balance of waxes, oils and colourants to keep the stick stable and leave an even gloss on your lips.

This second edition of An Introduction to Predictive Maintenance helps plant, process, maintenance and reliability managers and engineers to develop and implement a comprehensive maintenance management program, providing proven strategies for regularly monitoring critical process equipment and systems, predicting machine failures, and scheduling maintenance accordingly.
Since the publication of the first edition in 1990, there have been many changes in both technology and methodology, including financial implications, the role of a maintenance organization, predictive maintenance techniques, various analyses, and maintenance of the program itself. This revision includes a complete update of the applicable chapters from the first edition as well as six additional chapters outlining the most recent information available.
Having already been implemented and maintained successfully in hundreds of manufacturing and process plants worldwide, the practices detailed in this second edition of An Introduction to Predictive Maintenance will save plants and corporations, as well as U.S. industry as a whole, billions of dollars by minimizing unexpected equipment failures and its resultant high maintenance cost while increasing productivity.

* A comprehensive introduction to a system of monitoring critical industrial equipment
* Optimize the availability of process machinery and greatly reduce the cost of maintenance
* Provides the means to improve product quality, productivity and profitability of manufacturing and production plants

The processes of manufacture and assembly are based on the communication of engineering information via drawing. These drawings follow rules laid down in national and international standards. The organisation responsible for the international rules is the International Standards Organisation (ISO). There are hundreds of ISO standards on engineering drawing because drawing is very complicated and accurate transfer of information must be guaranteed. The information contained in an engineering drawing is a legal specification, which contractor and sub-contractor agree to in a binding contract. The ISO standards are designed to be independent of any one language and thus much symbology is used to overcome any reliance on any language. Companies can only operate efficiently if they can guarantee the correct transmission of engineering design information for manufacturing and assembly.
This book is a short introduction to the subject of engineering drawing for manufacture. It should be noted that standards are updated on a 5-year rolling programme and therefore students of engineering drawing need to be aware of the latest standards. This book is unique in that it introduces the subject of engineering drawing in the context of standards.

Conventional synthetic materials, like metals, ceramics or glass, are usually isotropic substances, and their suitability for structural applications is achieved by morphological design and combination in the macroscopic scale. However, in modem engineering this is often not acceptable. As an alternative, the use of non-homogeneous, anisotropic materials, with significant stiffness and strength only in the directions these mechanical properties are really needed, can lead to enormous material (and weight) savings. This is the case of multiphase systems called composite materials. In these composites, different material parts are added and arranged geometrically, under clearly designed and controlled conditions. Usually, a structure of fibers provides strength and stiffness and a matrix helds them together, whilst providing the geometric form. Carbon fibers are among the high-performance fibers employed in these advanced structural composites, which are profoundly changing many of today's high technology industries. New research and development challenges in this area include upgrading the manufacturing process of fibers and composites, in order to improve characteristics and reduce costs, and modifying the interfacial properties between fibers and matrix, to guarantee better mechanical properties. The interdisciplinary nature of this "new frontier" is obvious, involving chemistry, materials science, chemical and mechanical engineering. Other topics, which more often are treated separately, are also important for the understanding of the processes of fiber production. Carbon filaments is one such topic, as the study of their mechanisms of nucleation and growth is clearly quite relevant to the production of vapour-grown carbon fibers.

Written to help the student chemist clarify the career areas and technical problems which are to be considered when chemical reactions are carried out on a large scale. Covers the research and development of consumer products based on chemical processes. Topics covered include the chemical industry and large-scale chemical manufacturing, inorganic and fermentation processes, the conversion of petroleum into purified chemical substances, and the environmental impact of these and other processes.