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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > General
Leading a manufacturing business does not need to be so difficult! Manufacturing can be frustrating because of endless people challenges, equipment failures, schedule interruptions, and the looming threat of major quality issues. Labor costs rise, employee and customer expectations increase, manufacturing budgets are cut - and you're required to deliver more with less. In this groundbreaking book, Kevin Snook reveals how the manufacturing leader can be instrumental in making it right. He shares simple but powerful practices for rapidly turning a manufacturing division around, distilling his 30 years of frontline experience with managing hundreds of the world's best (and worst) manufacturing companies into a step-by-step alignment process that you can use to implement change that's effective in days rather than years. Kevin has led companies around the world based on the methods of management legends like Peter F. Drucker, and has implemented lean, high-performance work systems. In the era of Industry 4.0, Kevin has built on those foundations to formulate a highly effective process for aligning your manufacturing organization to deliver sustainable growth. Thes message in Make It Right is clear: Leading a highly successful manufacturing company can be simple, enjoyable, and thoroughly rewarding - if you align the process from the frontline to the bottom line.
Micromanufacturing Engineering and Technology, Second Edition, covers the major topics of micro-manufacturing. The book not only covers theory and manufacturing processes, but it uniquely focuses on a broader range of practical aspects of micro-manufacturing engineering and utilization by also covering materials, tools and equipment, manufacturing system issues, control aspects and case studies. By explaining material selection, design considerations and economic aspects, the book empowers engineers in choosing among competing technologies. With a focus on low-cost and high-volume micro-manufacturing processes, the updated title covers technologies such as micro-mechanical-cutting, laser-machining, micro-forming, micro-EDM, micro-ECM, hot-embossing, micro-injection molding, laser micro-sintering, thin film fabrication, inkjet technology, micro-joining, multiple processes machines, and more. Edited by one of the few world-experts in this relatively new, but rapidly-expanding area and presenting chapters written by a 40-strong team of leading industry specialists, this book is an invaluable source of information for engineers, R&D researchers and academics.
"Design and Development of Biological, Chemical, Food and Pharmaceutical Produ"cts has been developed from course material from the authors' course in Chemical and Biochemical Product Design which has been running at the Technical University Denmark for years. The book draws on the authors' years of experience in academia and industry to provide an accessible introduction to this field, approaching product development as a subject in its own right rather than a sideline of process engineering In this subject area, practical experience is the key to learning and this textbook provides examples and techniques to help the student get the best out of their projects. Design and Development of Biological, Chemical, Food and Pharma Products aims to aid students in developing good working habits for product development. Students are challenged with examples of real problems that they might encounter as engineers. Written in an informal, student-friendly tone, this unique book includes examples of real products and experiences from real companies to bring the subject alive for the student as well as placing emphasis on problem solving and team learning to set a foundation for a future in industry. The book includes an introduction to the subject of Colloid Science, which is important in product development, but neglected in many curricula. Knowledge of engineering calculus and basic physical chemistry as well as basic inorganic and organic chemistry are assumed. An invaluable text for students of product design in chemical engineering, biochemistry, biotechnology, pharmaceutical sciences and product development.Uses many examples and case studies drawn from a range of industries. Approaches product development as a subject in its own right rather than a sideline of process engineering Emphasizes a problem solving and team learning approach. Assumes some knowledge of calculus, basic physical chemistry and basic transport phenomena as well as some inorganic and organic chemistry.
The manufacturing industry will reap significant benefits from encouraging the development of digital manufacturing science and technology. Digital Manufacturing Science uses theorems, illustrations and tables to introduce the definition, theory architecture, main content, and key technologies of digital manufacturing science. Readers will be able to develop an in-depth understanding of the emergence and the development, the theoretical background, and the techniques and methods of digital manufacturing science. Furthermore, they will also be able to use the basic theories and key technologies described in Digital Manufacturing Science to solve practical engineering problems in modern manufacturing processes. Digital Manufacturing Science is aimed at advanced undergraduate and postgraduate students, academic researchers and researchers in the manufacturing industry. It allows readers to integrate the theories and technologies described with their own research works, and to propose new ideas and new methods to improve the theory and application of digital manufacturing science.
EN Corlett Joint-Chairman - COPED, University of Nottingham, Nottingham, UK The contributions offered to this Third National Conference demonstrate that research in production is very much alive. The considerable numbers of papers on robotics, automation and flexible manufacturing systems, together with those in production control and quality matters, demonstrate that there is much work going on in our colleges, polytechnics and universities related to modern methods of manufacture. The future of manufacture undoubtedly hinges on better control. Control over the supply and movement of materials is now keenly sought. Control over manufacturing equipment is also a goal, not just to maintain quality but to give flexibility in sequence and quantity. None of these objectives for improved performance is entirely a technical matter, although there is an increasing technical ability to influence all of them. To achieve their potential, they depend on competent people at all levels. Discussion with alert managers soon reveals that this is one of their major concerns. Either the people they have require more training, or they cannot hire the people with the abilities they need. This applies at all levels, and the availability of people with competence in manufacture is particularly low.
The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.
Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.
Master production scheduling II 60 On-line scheduling 65 Specific data requirements 69 Mailbox approaches 70 Conclusion 72 Chapter 7: Cell Level Control 75 Introduction 75 CCS classification 77 What is a cell? 78 CCS operational modes 80 Conclusion 86 Chapter 8: Equipment Level Control 89 Introduction 89 What is meant by equipment? 90 Equipment level control structure 92 Conclusion 94 Chapter 9: Conclusion and Future Trends 95 Overall production planning and control functions 98 Future trends 100 Conclusion 102 Appendix I: Master Production Scheduling II 103 References 107 Index 109 Preface This book is intended as an introduction to production planning and control of automated manufacturing systems. As such, it links together two diverse fields of interest: in the area of production planning and control there is a large body of work completed in analytical models, computer structures and overall systems; equally, for the hardware and detailed control aspects of the equipment used (for example, NC machines, robots, etc), comprehensive studies have also been completed. To cover each area fully would result in a work of several volumes. Instead, this book stresses the important elements of both areas that are vital to effective production planning and control of the whole automated manufacturing system.
In writing this book, our goal was to produce a much needed teaching and reference text with a fresh approach to c1eanroom technology. The most obvious technological reason for bringing this book into being is that c1ean rooms have become vital to the manufacture and development of high technology products in both the commercial and military sectors, and there fore people have to develop an understanding of them. Examples of c1ean room applications include the manufacture of integrated circuits and other electronic components, preciSion mechanical assemblies, computer disks and drives, compact disks, optical components, medical implants and prostheses, pharmaceuticals and biochemicals, and so on. The book is written for anyone who is currently involved, or intends to become involved, with c1eanrooms. We intend it to be used by a wide range of professional groups including process engineers, production engineers, plant mechanical and electrical engineers, research engineers and scientists, managers, and so on. In addition, we believe it will be beneficial to those who design, build, service, and supply c1eanrooms, and may be used as a training aid for students who intend to pursue a career involving controlled environments and others such as c1eanroom operators and maintenance staff. We have attempted to steer clear of complex theory, which may be pursued in many other specialist texts, and keep the book as understandable and applicable as possible."
Factories, with their ingenious machinery and miraculous productivity, are celebrated as modern wonders of the world. Yet from William Blake's "dark Satanic mills" they have also fuelled our fears of the future. Telling the story of the factory, Joshua B. Freeman takes readers from the textile mills in England that powered the Industrial Revolution to the steel and car plants of twentieth-century America, Eastern Europe and the Soviet Union, to today's behemoths making trainers, toys and iPhones in China and Vietnam. He traces arguments about factories and social progress through such critics and champions as Marx, Ford and Stalin. And he explores the representation of factories in the work of Margaret Bourke-White, Charlie Chaplin and Diego Rivera.
"A very interesting and useful book for all the different practitioners in the concrete industry. Each necessary step is thoroughly dealt with and explained in a nice and pedagogic way."-Peter Billberg, Swedish Cement and Concrete Research Institute (CBI) "Quite comprehensive and with a narrative style at the practitioner level."-Lloyd Keller, Director of R&D and Quality Assurance, EllisDon, Canada Self-consolidating concrete (SCC) is an innovative material used successfully throughout the world. It is a highly flowable, non-segregating concrete that can spread into place, fill the formwork, and encapsulate the reinforcement without any mechanical consolidation, improving the overall efficiency of a concrete construction project. SCC mixtures are highly fluid, yet their flowing properties can be adapted for a range of applications and allow practitioners to select and determine levels of filling ability, passing ability, and stability. Self-Consolidating Concrete: Applying What We Know discusses all aspects of SCC, including: Benefits and limitations Raw material components Mixture proportions Production and quality control Placement and curing Presenting a basis for consistently producing and applying SCC in a regular production environment, this book is written from the perspective of the concrete practitioner. It uses descriptions and case studies throughout, as examples of specific types of applications, to identify where the practitioner needs to focus attention. This book bridges the gap between research and practice. It links science with practical application, describing a number of projects and types of applications where SCC has been used successfully. It will be useful for new practitioners as well as for those already using SCC.
Start a successful career in machining Metalworking is an exciting field that's currently experiencing a shortage of qualified machinists--and there's no time like the present to capitalize on the recent surge in manufacturing and production opportunities. Covering everything from lathe operation to actual CNC programming, Machining For Dummies provides you with everything it takes to make a career for yourself as a skilled machinist. Written by an expert offering real-world advice based on experience in the industry, this hands-on guide begins with basic topics like tools, work holding, and ancillary equipment, then goes into drilling, milling, turning, and other necessary metalworking processes. You'll also learn about robotics and new developments in machining technology that are driving the future of manufacturing and the machining market. Be profitable in today's competitive manufacturing environment Set up and operate a variety of computer-controlled and mechanically controlled machines Produce precision metal parts, instruments, and tools Become a part of an industry that's experiencing steady growth Manufacturing is the backbone of America, and this no-nonsense guide will provide you with valuable information to help you get a foot in the door as a machinist.
Over 40 papers and posters that share the latest practices in emergency planning related to fixed chemical, pharmaceutical, LNG, and petroleum facilities, storage facilities, transportation, and security.
When people make a call on a cellphone, drive a car, or turn on a computer, few truly appreciate the innovations in material selection, technology, and fabrication that were required to make it all possible. Innovations in Materials Manufacturing, Fabrication, and Environmental Safety explores expected developments in analysis, design, testing, and operations that will be essential to successful, practical, more cost-effective fabrication of products and their components. Determine how robotics and intelligent machine (RIM) technology can enhance YOUR manufacturing enterprise From electronics to welding, this book covers manufacturing processes that incorporate intelligent machines into the material processing and fabrication cycle-and it explains how so many innovations are dependent on government funding and research assistance. With contributions from a panel of experts from industry, government, and academia, this book examines how materials are selected through a process that must account for economic issues and various requirements related to health and environmental safety, energy limitations, and more. It includes examples of existing and developing selection methods-and corresponding fabrication processes-used in the aerospace, industrial, commercial, military, and electronics industries. Some of these processes and fabrication methods include: friction stir welding infusion mold technologies heat treatment processing plasma brazing diffusion and adhesive bonding laser processes This book breaks down each process, covering everything from testing background, why and where a method is be
Today's fast-paced manufacturing culture demands a handbook that provides how-to, no-holds-barred, no-frills information. Completely revised and updated, the Handbook of Manufacturing Engineering is now presented in four volumes. Keeping the same general format as the first edition, this second edition not only provides more information but makes it more accessible. Each individual volume narrows the focus while broadening the coverage, giving you immediate access to the information you need. Volume One, Product Design and Factory Development reveals how human factors deeply affect productivity in the workplace and why the modern manufacturing engineer must be well versed in these areas. Edited by Richard Crowson with contributions from experts in each field, the book considers historical data for anthropometry and explores the impact of injuries, product liability, and low productivity on product cost. The book sequentially outlines the basic concepts of reliability theory in six chapters along with commonly used statistical methods for evaluating component reliability. It covers rapid prototyping, explores the machine debugging and troubleshooting process, and devotes an entire chapter to computers and controllers. The challenges presented by the fiercely technical world we live and work in are met by the manufacturing engineer. Companies can no longer afford to allow the manufacturing engineer to learn on the job. Therefore, the manufacturing engineer must gain as much knowledge from as many credible sources as possible. Covering the global picture of manufacturing, this book shows you how to successfully apply manufacturing engineering skills on the job.
"Computational Colour Science Using MATLAB 2nd Edition" offers a practical, problem-based approach to colour physics. The book focuses on the key issues encountered in modern colour engineering, including efficient representation of colour information, Fourier analysis of reflectance spectra and advanced colorimetric computation. Emphasis is placed on the practical applications rather than the techniques themselves, with material structured around key topics. These topics include colour calibration of visual displays, computer recipe prediction and models for colour-appearance prediction. Each topic is carefully introduced at three levels to aid student understanding. First, theoretical ideas and background information are discussed, then explanations of mathematical solutions follow and finally practical solutions are presented using MATLAB. The content includes: A compendium of equations and numerical data required by the modern colour and imaging scientist.Numerous examples of solutions and algorithms for a wide-range of computational problems in colour science.Example scripts using the MATLAB programming language. This 2nd edition contains substantial new and revised material,
including three innovative chapters on colour imaging,
psychophysical methods, and physiological colour spaces; the MATLAB
toolbox has been extended with a professional, optimized, toolbox
to go alongside the current teaching toolbox; and a java toolbox
has been added which will interest users who are writing web
applications and/or applets or mobile phone applications. Review from First Edition:
Faseroptische Komponenten und Systeme sind heute unverzichtbar im Bereich der Datenubertragung, der Sensorik und Messtechnik, der Materialbearbeitung und in der Medizintechnik. Bei hohen Lichtleistungen in Glasfasern mit kleinen Querschnitten treten dabei nichtlineare optische Effekte auf, die in einigen Anwendungen gezielt genutzt werden konnen, aber in anderen Fallen storend sind. Aufbauend auf den Grundlagen der linearen Ausbreitung von Lichtwellen in Glasfasern werden in diesem Buch die nichtlinearen faseroptischen Effekte grundlegend und systematisch behandelt. Schwerpunkte sind dabei die Auswirkungen und Anwendungen der stimulierten Raman- und Brillouin-Streuung. Spezielle Aspekte der nichtlinearen Faseroptik werden am Beispiel der Raman-Faserlaser vertieft. Das Buch zeichnet sich durch fundierte theoretische Grundlagen, Angabe reprasentativer Zahlenwerte und anschauliche Beispiele aus. In kurzen Exkursen werden Zusammenhange aufgezeigt und weiterfuhrende Informationen gegeben. Zahlreiche Literaturangaben ermoglichen eine selbststandige weitere Vertiefung in einzelne Themen."
Reflecting the rapid advances in new materials development, this work offers up-to-date information on the properties and applications of various classes of metals, polymers, ceramics and composites. It aims to simplify the materials selection process and show how to lower materials and manufacturing costs, drawing on such sources as vendor supplied and quality control test data.
Cradle-to-grave analyses are becoming the norm, as an increasing amount of corporations and government agencies are basing their procurement decisions not only on initial costs but also on life cycle costs. And while life cycle costing has been covered in journals and conference proceedings, few, if any, books have gathered this information into an easily accessible resource. Eliminating the need to consult many different sources, Life Cycle Costing for Engineers brings together up-to-date life cycle costing concepts and explains their application in various industrial sectors. The author sets the scene with a chapter on fundamental economics followed by a chapter on reliability and maintainability, providing background information and platform for further understanding. He then discusses life cycle costing fundamentals, models and estimation methods, reliability, quality, safety, and manufacturing costing, and maintenance, maintainability, usability, and warranty costing. The book includes life cycle costing for computer systems and software, transportation systems, aircraft turbine engines, cargo ships, rail systems, civil engineering structures, and energy systems. An in-depth look at cost estimation models and engineering reliability and maintainability topics such as bathtub hazard rate curve, common reliability networks, general reliability, mean time to failure, and hazard rate formulas round out the coverage. Filled with examples, tables, figures, and equations, this book integrates life cycle costing concepts for use in industrial and other sectors. It provides a modern treatment of the subject that can easily be applied to any industry.
The Safety Valve Handbook is a professional reference for design,
process, instrumentation, plant and maintenance engineers who work
with fluid flow and transportation systems in the process
industries, which covers the chemical, oil and gas, water, paper
and pulp, food and bio products and energy sectors.
Since the invention of double-entry bookkeeping, managers have judged a company's worth by sales and profits. Now Richard Schonberger exposes the fallacies of this timeless practice. Schonberger's pathbreaking new research reveals that, from 1950 to 1995, while "financials" dipped and soared repeatedly, industrial decline and ascendancy correlated perfectly with inventory turnover -- one of two key nonfinancial indicators and a bedrock measure, along with customer satisfaction, of a company's power, strength, and value. In this immensely readable book, he captures these new metrics -- the true predictions of future success -- in 16 customer-focused principles created from self-scored reports supplied by over 100 pioneering manufacturers in nine countries. Armed with new world-class benchmark data, Schonberger redefines excellence in terms of competence, capability, and customer-focused, employee-driven, data-based performance. |
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