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Books > Professional & Technical > Industrial chemistry & manufacturing technologies > General
When people make a call on a cellphone, drive a car, or turn on a computer, few truly appreciate the innovations in material selection, technology, and fabrication that were required to make it all possible. Innovations in Materials Manufacturing, Fabrication, and Environmental Safety explores expected developments in analysis, design, testing, and operations that will be essential to successful, practical, more cost-effective fabrication of products and their components. Determine how robotics and intelligent machine (RIM) technology can enhance YOUR manufacturing enterprise From electronics to welding, this book covers manufacturing processes that incorporate intelligent machines into the material processing and fabrication cycle-and it explains how so many innovations are dependent on government funding and research assistance. With contributions from a panel of experts from industry, government, and academia, this book examines how materials are selected through a process that must account for economic issues and various requirements related to health and environmental safety, energy limitations, and more. It includes examples of existing and developing selection methods-and corresponding fabrication processes-used in the aerospace, industrial, commercial, military, and electronics industries. Some of these processes and fabrication methods include: friction stir welding infusion mold technologies heat treatment processing plasma brazing diffusion and adhesive bonding laser processes This book breaks down each process, covering everything from testing background, why and where a method is be
Prevent operational incidents and reduce risks with an essential CCPS guide You can help your company reduce its operating risks by learning how to effectively manage transient operations and avoid major incidents. Startups and shutdowns, known as transient operations, can be high-risk periods for manufacturing facilities. Guidelines for Process Safety During Transient Operations offers useful guidance in preparing for the safe startup and shutdown of chemical processes. With an understanding of the risks involved, you can work proactively to prevent fatalities, serious injuries, reduced productivity, and costly damage. This essential guide for plants provides clear examples of how to anticipate and avoid major issues. The book examines safe shutdown procedures in the event of an emergency. You will also gain direction on how to resume operations safely after an unexpected shutdown. The book supports anyone tasked with regulating and overseeing chemical plants and procedures, whether you are an engineer, manager, or government professional. Minimize operating risks through the effective management of transient operations Establish safe start-up and shutdown procedures for chemical processes Be ready to safely shut down processes in the event of an emergency Learn from real world examples of start-up or shutdown incidents Review procedures and engineering controls that help prevent or reduce the effects of incidents involving transient operations Guidelines for Process Safety comes to you from The Center for Chemical Process Safety (CCPS), which offers advanced thinking in the critical area of process safety. The organization develops technology and management practices for companies seeking to reduce hazards within the chemical and petrochemical industries.
Today's fast-paced manufacturing culture demands a handbook that provides how-to, no-holds-barred, no-frills information. Completely revised and updated, the Handbook of Manufacturing Engineering is now presented in four volumes. Keeping the same general format as the first edition, this second edition not only provides more information but makes it more accessible. Each individual volume narrows the focus while broadening the coverage, giving you immediate access to the information you need. Volume One, Product Design and Factory Development reveals how human factors deeply affect productivity in the workplace and why the modern manufacturing engineer must be well versed in these areas. Edited by Richard Crowson with contributions from experts in each field, the book considers historical data for anthropometry and explores the impact of injuries, product liability, and low productivity on product cost. The book sequentially outlines the basic concepts of reliability theory in six chapters along with commonly used statistical methods for evaluating component reliability. It covers rapid prototyping, explores the machine debugging and troubleshooting process, and devotes an entire chapter to computers and controllers. The challenges presented by the fiercely technical world we live and work in are met by the manufacturing engineer. Companies can no longer afford to allow the manufacturing engineer to learn on the job. Therefore, the manufacturing engineer must gain as much knowledge from as many credible sources as possible. Covering the global picture of manufacturing, this book shows you how to successfully apply manufacturing engineering skills on the job.
Environmental remediation technologies to control or prevent pollution from hazardous waste material is a growing research area in academia and industry, and is a matter of utmost concern to public health, to improve ecology and to facilitate the redevelopment of a contaminated site. Recently, in situ and ex situ remediation technologies have been developed to rectify the contaminated sites, utilizing various tools and devices through physical, chemical, biological, electrical, and thermal processes to restrain, remove, extract, and immobilize mechanisms to minimize the contamination effects. This handbook brings altogether classical and emerging techniques for hazardous wastes, municipal solid wastes and contaminated water sites, combining chemical, biological and engineering control methods to provide a one-stop reference. This handbook presents a comprehensive and thorough description of several remediation techniques for contaminated sites resulting from both natural processes and anthropogenic activities. Providing critical insights into a range of treatments from chemical oxidation, thermal treatment, air sparging, electrokinetic remediation, stabilization/solidification, permeable reactive barriers, thermal desorption and incineration, phytoremediation, biostimulation and bioaugmentation, bioventing and biosparging through ultrasound-assisted remediation methods, electrochemical remediation methods, and nanoremediation, this handbook provides the reader an inclusive and detailed overview and then discusses future research directions. Closing chapters on green sustainable remediation, economics, health and safety issues, and environmental regulations around site remediation will make this a must-have handbook for those working in the field.
Reflecting the rapid advances in new materials development, this work offers up-to-date information on the properties and applications of various classes of metals, polymers, ceramics and composites. It aims to simplify the materials selection process and show how to lower materials and manufacturing costs, drawing on such sources as vendor supplied and quality control test data.
The first up--to--date summary and review for the fundamental principles and industrial practice of adsorption separation processes in more than 30 years. Emphasizes the understanding of adsorption column dynamics and the modeling of adsorption systems, as well as fundamental aspects of kinetics and equilibria.
In today's extremely competitive manufacturing market, effective production planning and scheduling processes are critical to streamlining production and increasing profits. Success in these areas means increased efficiency, capacity utilization, and reduced time required to complete jobs. From the initial stages of plant location and capacity determination to plant operations and manpower scheduling, Production Planning and Industrial Scheduling, Second Edition presents a cohesive outlook on optimization and planning. The author provides a focus on practical applications and integrates logistics and planning in the areas of production and scheduling. Critical Techniques for Optimizing Operational Productivity Starting with the strategic development of plant locations and capacities, the book lays out a clear process for creating an effective production plan with considerations for existing production facilities. It discusses forecasting and aggregate planning, which can predict demands under scenarios. In addition, the book introduces techniques to improve plant efficiencies in various areas, as well as material requirement and inventory and capacity planning. This expanded second edition features new information on safety stock determination, uncertainty in demand, and resource center capacity planning. The problem-specific case studies illustrate the effect of different procedures on the entire system and stress coordination between independent techniques to help achieve optimal efficiency. With the aid of this reference and the proper application of its concepts, industrial managers and engineers can reduce their manufacturing cost, succeed in fulfilling their customers' demands ina timely manner, and attain superior planning and overall control of manufacturing operations.
Leading a manufacturing business does not need to be so difficult! Manufacturing can be frustrating because of endless people challenges, equipment failures, schedule interruptions, and the looming threat of major quality issues. Labor costs rise, employee and customer expectations increase, manufacturing budgets are cut - and you're required to deliver more with less. In this groundbreaking book, Kevin Snook reveals how the manufacturing leader can be instrumental in making it right. He shares simple but powerful practices for rapidly turning a manufacturing division around, distilling his 30 years of frontline experience with managing hundreds of the world's best (and worst) manufacturing companies into a step-by-step alignment process that you can use to implement change that's effective in days rather than years. Kevin has led companies around the world based on the methods of management legends like Peter F. Drucker, and has implemented lean, high-performance work systems. In the era of Industry 4.0, Kevin has built on those foundations to formulate a highly effective process for aligning your manufacturing organization to deliver sustainable growth. Thes message in Make It Right is clear: Leading a highly successful manufacturing company can be simple, enjoyable, and thoroughly rewarding - if you align the process from the frontline to the bottom line.
There's never been a better time to be an amateur space explorer! From high school programs designed to send real student-led experiments to the International Space Station, to building a working VTVL (vertical take off, vertical landing) model rocket like the one from SpaceX, this issue is packed full of projects with actual space applications. And if a space aesthetic is more to your liking for your earthly abode, we've got a giant light-up full moon to hang on your wall and desktop orreries to simulate the movement of the planets around the sun. Plus 38 more great projects: Program a bot that points to the ISS when overheadLearn to laser-cut EVA foam to customize any cosplay creationBuild a light-up acrylic rainbow that changes colors to tell the weatherMake a cardboard camera that uses sun prints for filmAnd much more!
Signifikante Potenziale zur Optimierung der Produktqualitat und Effizienz koennen bei etablierten Fertigungsverfahren nur erkannt werden, wenn der gesamte Herstellungsprozess sowohl unter technologischen als auch unter logistischen Gesichtspunkten untersucht wird. Um nachhaltige Erfolge zu erzielen mussen radikale Veranderungen der Prozesskette, wie beispielsweise der Einsatz von innovativen und wirtschaftlich risikoreichen Fertigungsverfahren oder die vollstandige Umgestaltung der bekannten Prozessketten, in Betracht gezogen werden. Durch prozessubergreifend abgestimmte technologische sowie logistische Massnahmen koennen so bisher unbekannte und ungenutzte Optimierungspotenziale auch bei etablierten und hochgradig optimierten Einzelprozessen gewinnbringend genutzt werden. Vor diesem Hintergrund beschaftigt sich das vorliegende Werk mit der Vorstellung und detaillierten Untersuchung der Prozesskette zur Herstellung von prazisionsgeschmiedeten Hochleistungsbauteilen, sowohl unter technologischen als auch logistischen Aspekten. Fur die Einzelprozesse der Prozesskette wird der aktuelle Stand der Forschung und Technik beschrieben und darauf aufbauend eine prozessubergreifende Technologieentwicklung vorgestellt.
The last two decades have witnessed important shifts in customers' behaviour. Companies now need to integrate customers in their strategies and manufacturers have to propose a large variety of products to meet the market's demand. Increasing the range of PVs attracts and retains customers, yet it dramatically augments the cost and complexity of the manufacturing systems. As many decisions taken at the design stage of the product are decisive for its entire life, it is crucial to integrate the process and the assembly system when designing the product. Integrated Design of a Product Family and Its Assembly System
presents an integrated approach for the design of a product family
and its assembly system, whose main principles consider the product
family as a fictitious unique product for which the assembly system
is to be devised. It imposes assembly and operation constraints as
late as possible in the design process to get liberties in the
system design, and adapts the product family at each design stage
to integrate the new constraints related to the successive design
choices.
This book examines the very current issue of wood waste treatment to a solid biofuel for energy recovery. The book is dedicated to research in the densification processes of wood waste and its mathematical description for uniaxial densification into compact biofuels - briquettes. This monograph, derived from an experimental research of densification process in laboratory conditions and also in real technologies in practice, provides a thorough understanding of the influencing parameters impact during densification of wood waste into solid biofuel. The book shows the experimental strategy to determine the effects of individual parameters and specifies their impact on the resulting density of the briquettes. The publication also defines the level of importance of the results in terms of optimization of the densification machine's pressing chamber. Using a designed mathematical model, which was a result of experimental research and which can serve to predict the density of briquettes for some predefined densification conditions and can aid in the design of densification machines, the author has made this topic accessible beyond his discipline, biofuels producers and the academic community.
Parallelkinematische Maschinen stellen die spektakulArste Innovation auf dem Gebiet der Maschinenstrukturen im letzten Jahrzehnt dar. Das als Nachschlagewerk konzipierte Buch vereint erstmals das umfangreiche Wissen zu diesem Thema. Der konstruktive Entwicklungsprozess parallelkinematischer Maschinen und der Einsatz in der industriellen Fertigung werden an Beispielen dargestellt. Schwerpunkte bilden die praktischen Anforderungen an parallelkinematische Maschinen, deren strukturelle Konzeption, die richtige Auslegung von Steuerung und Komponenten sowie die messtechnische Bewertung solcher Maschinen. Probleme der Modellbildung werden ebenfalls dargestellt. Einsatzerfahrungen, wie sie mit parallelkinematischen Werkzeugmaschinen und Handhabeeinrichtungen gewonnen wurden, und Felder potenzieller Anwendungen werden genauso beschrieben wie Gesichtspunkte der Programmierung solcher Maschinen. Ein einfA1/4hrender historischer Abriss und ErlAuterungen zur Terminologie runden das Buch inhaltlich ab. Ein Verzeichnis der verwendeten Formeln, ein ausfA1/4hrliches Literaturverzeichnis sowie ein Sachverzeichnis sind Hilfen, die dem Leser das Arbeiten mit dem Buch erleichtern.
Die Fabrik der Zukunft ist reaktionsschnell, wandlungs- und vernetzungsfahig. Damit sie den neuen Anforderungen genugt, haben die Autoren die Methoden der Fabrikplanung und des Fabrikbetriebs weiterentwickelt: Sie stellen eine Typologie von Fabriken und Kompetenznetzen vor, zeigen, wie logistische Prozesse sowie Produktions- und Fabriksysteme auf Basis flexibler Fabrikmodule gestaltet werden koennen und entwickeln eine ganzheitliche Methodik fur Fabrikplanung und -betrieb. Die 2. Auflage wurde um den Aspekt der ressourceneffizienten Fabrik erganzt.
This book constitutes the refereed proceedings of the 15th International Conference on Industrial and Engineering Applications of Artificial Intelligence and Expert Systems, IEA/AIE 2002, held in Cairns, Australia, in June 2002.The 79 revised full papers presented were carefully reviewed and selected from more than 150 submissions. The papers are organized in topical sections on neural computation, image and speech processing, evolutionary and genetic algorithms, autonomous agents, Internet applications, expert systems, AI applications, knowledge processing, model-based reasoning, and adaptive systems.
From concept development to final production, this comprehensive
text thoroughly examines the design, prototyping, and fabrication
of engineering products and emphasizes modern developments in
system modeling, analysis, and automatic control. This reference
details various management strategies, design methodologies,
traditional production techniques, and assembly applications for
clear illustration of manufacturing engineering technology in the
modern age. Considers a variety of methods for product design
including axiomatic design, design for X, group technology, and the
Taguchi method, as well as modern production techniques including
laser-beam machining, microlithography.
LESLIE J. JARDINE Lmvrence Livermore National LaboratOlY Livermore, CA 94551 U. S. A. The Advanced Research Workshop (ARW) on Nuc1ear Materials Safety held lune 8-10, 1998, in St. Petersburg, Russia, was attended by 27 Russian experts from 14 different Russian organizations, seven European experts from six different organizations, and 14 V. S. experts from seven different organizations. The ARW was conducted at the State Education Center (SEC), a former Minatom nuc1ear training center in St. Petersburg. Thirty-three technical presentations were made using simultaneous translations. These presentations are reprinted in this volume as a formal ARW Proceedings in the NATO Science Series. The representative technical papers contained here cover nuc1ear material safety topics on the storage and disposition of excess plutonium and high enriched uranium (HEU) fissile materials, inc1uding vitrification, mixed oxide (MOX) fuel fabrication, plutonium ceramics, reprocessing, geologic disposal, transportation, and Russian regulatory processes. This AR W completed discussions by experts of the nuc1ear materials safety topics that were not covered in the previous, companion ARW on Nuc1ear Materials Safety held in Amarillo, Texas, in March 1997. These two workshops, when viewed together as a set, have addressed most nuc1ear material aspects of the storage and disposition operations required for excess HEV and plutonium (see Fig. 1, Opening Remarks).
Die Aluminiumdruckgussbranche sieht sich einem sehr hohen Kostendruck durch hohe Energieintensitat der Produktion sowie steigende Energie- und Rohstoffpreise ausgesetzt. In dem Verbundforschungsprojekt ProGRess wurden gezielt Losungen erarbeitet, um unternehmensubergreifend den Energie- und Ressourcenverbrauch signifikant zu senken. Die in der Praxis erprobten Losungen werden anhand von Fallbeispielen in der Wertschopfungskette vorgestellt. Die Auswirkungen der vorgeschlagenen Massnahmen in der Praxis konnen in einem ganzheitlichen Bewertungsansatz fur Produktionsprozessketten verglichen werden
Japan's technology support system has played a crucial role in developing firms technological capability and stimulating their innovation. How has it been done, and why is it effective? The research findings presented here show that what has worked best in Japan is inter-firm cooperative learning, which requires the support of public technology institutions to promote cooperation, disseminate technology, and facilitate innovation. Among the many books published about Japanese technology policies and corporate management, this is the first to show definitively that cooperative learning is important in a wide spectrum of firms, whether or not they are keiretsu-affiliated. With a caveat on the limitations of the Japanese system from an institutional perspective, the countrys techno-governance structure is revealed to be more effective in assembly-oriented industries than in those that are basic-science oriented and employ rapidly changing technology.
Biomass in Small-Scale Energy Applications: Theory and Practice presents the current trends in the development of selected biomass-based technologies for distributed energy generation. It describes the methodology, experimental results, and computer simulations with a focus on pilot systems and devices crucial in multiple applications with related environmental/economic issues. It describes which stages of design, development, and application of advanced biomass-based energy devices are critical in order for a given technology to be successful. It includes both technical/practical information and theoretical background related to combustion kinetics, thermodynamics in energy systems, and properties of selected types of biomass, as well as case studies.
Seit Jahrzehnten ist der Softwarebau in der Krise. Immer noch gehen etwa die Halfte aller in der IT-Produktion eingesetzten Mittel verloren. Angekundigte Programme verzogern sich oder bleiben hinter den Erwartungen zuruck. Muss das so sein? Die These dieses Werkes lautet: die Ursachen hierfur sind in den dem Softwarebau zugrunde liegenden Paradigmen zu suchen. Statt den Blick in erster Linie auf eingesetzte Technik, Best Practices oder Prozesse zu werfen, betreibt der Autor im Sinne des Total Quality Managements Ursachenforschung und stellt die Denk- und Arbeitsweisen der Entwickler auf den Prufstand. Dabei hinterfragt er zugrunde gelegte Annahmen, fahndet nach neuen Losungsparadigmen und ubertragt diese auf industrietaugliche Arbeitskonzepte. In einem interdisziplinaren Ansatz wird dargestellt, wie Software effizienter, kostengunstiger und qualitativ besser werden kann, weil Mitarbeiter gelernt haben, die anstehenden Aufgaben ganzheitlich zu bewaltigen. "
The field of electronic packaging continues to grow at an amazing rate. To be successful in this field requires analytical skills, a foundation in mechanical engineering, and access to the latest developments in the electronics field. The emphasis for each project that the electronic packaging engineer faces changes from project to project, and from company to company, yet some constants should continue into the foreseeable future. One of these is the emphasis on ther mal design. Although just a few years ago thermal analysis of electronic equipment was an afterthought, it is becoming one of the primary aspects of many packaging jobs. It seems that the days of just adding a bigger fan to reduce the overheat ing problem are almost over. Replacing that thought is the up-front commitment to CFD (Computational Fluid Dynamics) software code, FEA (Finite Element Analysis) software, and the realization that the problem will only get worse. As the electronic circuit size is reduced, speed is increased. As the power of these systems increases and the volume allowed diminishes, heat flux or density (heat per unit area, W/m 2 or Btulh ft2) has spiraled. Much of the improvement in the reliability and packaging density of electronic circuits can be traced to advances in thermal design. While air cooling is still used extensively, advanced heat transfer techniques using exotic synthetic liquids are becoming more prominent, allowing still smaller systems to be manufactured. The appli cation of advanced thermal management techniques requires a background in fluid dynamics."
This innovative reference collects state-of-the-art procedures for the construction and design of nanoparticles and porous material while suggesting appropriate areas of application. Presenting both synthesis and characterization protocols, Surfaces of Nanoparticles and Porous Materials contains over 3000 references, tables, equations, drawings, and photographs. It examines the thermodynamics and kinetics of adsorption involving organic and inorganic liquids, solids, and gaseous media.. Topics include characterization, transport processes, diffusion, and the adsorption of heavy metals, ions, proteins, and pharmaceutical organics. |
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