In this new edition of his widely-used Handbook, Frank Watts, widely recognized for his significant contributions to engineering change control processes, provides a thoroughly practical guide to the implementation and improvement of Engineering Documentation Control (EDC), Product Lifecycle Management and Product Configuration Management (CM). Successful and error-free implementation of EDC/CM is critical to world-class manufacturing. Huge amounts of time are wasted in most product manufacturing environments over EDC/CM issues such as interchangeability, document release and change control - resulting in faults, product release delays and overspends.

The book is packed with specific methods that can be applied quickly and accurately to almost any industry and any product to control documentation, request changes to the product, implement changes and develop bills of material.

The result is a powerful communications bridge between the engineering function and the rest of the world that makes rapid changes in products and documentation possible. With the help of the simple techniques in the handbook, companies can gain and hold their competitive advantages in a world that demands flexibility and quick reflexes - and has no sympathy for delays.

The new edition sets EDC/CM in the context of Product Lifecycle Management (PLM), providing guidance on choosing, purchasing and implementing PLM software systems. Watts guides the reader to harness these tools and techniques for business objectives including Process Improvement and time-to-market.
Solid, pragmatic ideas for real product and process cost reduction. According to one reviewer: most books focus on the basics without examining all facets of each process area or functional area. This may be good for quickly learning, but it will only take the reader so far. Mr. Watts imparts the same information, but invites the reader to think and to consider strengths and weaknesses of processes and procedures. The copious examples, illustrations and breadth of topics covered make this book "the" reference on EDC and CM.

Strategic emphasis shows how processes may be integrated and tears down the wall between Engineering and Operations

Thorough description of Product Lifecycle Management software tools "

This book examines the very current issue of wood waste treatment to a solid biofuel for energy recovery. The book is dedicated to research in the densification processes of wood waste and its mathematical description for uniaxial densification into compact biofuels - briquettes. This monograph, derived from an experimental research of densification process in laboratory conditions and also in real technologies in practice, provides a thorough understanding of the influencing parameters impact during densification of wood waste into solid biofuel. The book shows the experimental strategy to determine the effects of individual parameters and specifies their impact on the resulting density of the briquettes. The publication also defines the level of importance of the results in terms of optimization of the densification machine's pressing chamber. Using a designed mathematical model, which was a result of experimental research and which can serve to predict the density of briquettes for some predefined densification conditions and can aid in the design of densification machines, the author has made this topic accessible beyond his discipline, biofuels producers and the academic community.

This book looks at how Scandinavia was transformed from one of the poorest regions of Europe to one of the richest during the 19th century, through the acquisition of advanced technological capability from abroad.

A comprehensive reference for the design of high frequency communications systems and equipment. This revised edition is loaded with practical data, much of which cannot be found in other reference books. Its approach to the subject follows the needs of an engineer from system definition and performance requirements down to the individual circuit elements that make up radio transmitters and receivers. The accompanying disk contains updated software on filters, matching networks and receiver analysis. SciTech Publishing also provides many other products related to Communication Systems Design.

This book presents the broad aspects of measurement, performanceanalysis, and characterization for materials and devices through advanced manufacturing processes. The field of measurement and metrology as a precondition for maintaining high-quality products, devices, and systems in materials and advanced manufacturing process applications has grown substantially in recent years. The focus of this book is to present smart materials in numerous technological sectors such as automotive, bio-manufacturing, chemical, electronics, energy, and construction. Advanced materials have novel properties and therefore must be fully characterized and studied in-depth so they can be incorporated into products that will outperform existing products and resolve current problems. The book captures the emerging areas of materials science and advanced manufacturing engineering and presents recent trends in research for researchers, field engineers, and academic professionals.

Around the world, the production and use of nanomaterials, as well as carcinogenic, mutagenic, reprotoxic substances (CMR) and endocrine disruptors has systematically increased. The increase in production has exposed workers to hazardous substances in practically all branches of the world economy. Readers will have access to up-to-date and comprehensive knowledge on emerging risks related to nanomaterials, endocrine disruptors, reprotoxic, carcinogenic and mutagenic substances, which are related to the development of technologies and workplaces. The book will provide the tools for occupational risk assessment of chemical substances for which there are no safety levels of exposure as well as an indication of methods and measurements to protect human health and reduce chemical risks at the workplace. This book creates awareness for employers, employees and safety experts about emerging risks related to chemical agents resulting in the reduction of cancer, reproductive system diseases, cases of abnormal child development, hormonal system disorders leading to abnormal metabolism, obesity, and diabetes. Features: Comprehensive information on emerging and newly identified chemical hazards Delivers the latest data on methods and tools for identification, assessing and reducing health risks Provides practical occupational safety advice and recommendations Real life examples from measurements carried out in the workplaces "The monograph, due to the high universality of its considerations, can be addressed to a very wide audience. It is an important compendium of knowledge, which can be used by health and safety services, employers, people designing new technologies and those interested in this issue. It is a valuable and up-to-date study, among others because it uses the latest literature and quotes current legal acts." -Slawomir Czerczak, Nofer Institute of Occupational Medicine, Poland

This text provides approaches and methodologies for implementing pollution prevention (P2) and waste minimization programmes to reduce manufacturing operational costs significantly. It focuses on reducing manufacturing and environmental compliance costs by instituting feedstock substitution, improved operational schemes, recycling and by-product recovery, waste minimization, and energy efficiency policies, and offers project cost accounting tools that assist in evaluating money-saving P2 options.

This book provides the methods of solving the problems connected with cams-their design, application, and manufacture. It introduces the improvement of numerically controlled machine tools and the availability of computers in general. The book is useful for practicing and design engineers.

PRAISE FOR PRODUCT REALIZATION: GOING FROM ONE TO A MILLION "A must-read reference for anyone who intends to successfully build a product and bring it to market." Desh Deshpande, Entrepreneur & Life Member of MIT Corporation "This book is a go-to resource for new and experienced hardware teams to help them plan for and execute a new hardware startup successfully and avoid common pitfalls. Highly recommended." Bill Aulet, Managing Director, The Martin Trust Center for MIT Entrepreneurship & Professor of the Practice, MIT Sloan School and Author of Disciplined Entrepreneurship "An excellent, practical guide for first time entrepreneurs building physical world products." Laila Partridge, Managing Director, STANLEY+Techstars Accelerator "Product Realization picks up where so many product design books end. Here is the book that explains it all chock full of shop-floor wisdom, fascinating stories and compelling examples." Steven Eppinger, Professor of Management Science and Engineering Systems, Massachusetts Institute of Technology "Product Realization contains the critical information and roadmap hardware entrepreneurs need as they take their concepts from prototype to production." Ken Rother, Managing Director eLab and Visiting Lecturer of Management, Johnson Graduate School of Management, Cornell University Product Realization: Going from One to a Million delivers a comprehensive treatment of the entire product launch process from beginning to end. Drawing upon the author's extensive first-hand experience with dozens of successful product launches, the book explores the process of bringing a design from prototype to product. It illustrates the complicated and interdisciplinary process with vignettes and examples, provides checklists and templates to help teams, and points out common challenges teams will face. Perfect for both students, start-ups, and engineers in the field, Product Realization: Going from One to a Million will be the go-to reference for engineers seeking practical advice and concrete strategies to launch higher quality products, at the right cost and on time.

Grinding is a crucial technology that employs specific abrasive processes for the fabrication of advanced products and surfaces. Handbook of Machining with Grinding Wheels, Second Edition highlights important industry developments that can lead to improved part quality, higher productivity, and lower costs. Divided into two parts, the book begins with an explanation of grinding behavior and ends with a focus on new and emerging industrial applications. While the first edition focused on the basics of abrasive machining technology and presented a unified approach to machining with grinding wheels, the second edition ties in the continued need for traditional processes in conjunction with the latest applications. This book highlights new research topics that include: nanotechnology, alternative energy, and additive manufacturing, compares related approaches, and provides numerous references throughout the book. New in the Second Edition: Contains the latest information on abrasives, bonds, and dressing Updates classic stability lobes for grinding Introduces a new method for tracking dynamic instability in centerless grinding Provides a section in the chapter on ultrasonic-assisted grinding, which contains recent work on modelling of the process Adds material on fluid cooling Presents experimental results for in-process feedback to the grinding process Includes new examples on grinding machine technology (particularly for dressing) A single source reference covering every aspect of the grinding process, Handbook of Machining with Grinding Wheels functions as a definitive guide to grinding technology for both practicing engineers and students studying graduate-level courses (such as abrasive machining; grinding R metal removal processes; machining of brittle materials; and principles of

Tribosystem Analysis: A Practical Approach to the Diagnosis of Wear Problems provides a systematic framework for conducting root cause analyses and categorizing various types of wear. Designed specifically for engineers without formal training in tribology, this book: Describes a number of direct and indirect methods for detecting and quantifying wear problems Surveys different microscopy techniques, including those for light optics, electron optics, and acoustic imaging Discusses the selection of wear and friction test methods, both standard and custom, identifying possible pitfalls for misuse Presents practical examples involving complex materials and environments, such as those with variable loads and operating conditions Uses universally accepted terminology to create consistency along with the potential to recognize similar problems and apply comparable solutions Complete with checklists to ensure the right questions are asked during diagnosis, Tribosystem Analysis: A Practical Approach to the Diagnosis of Wear Problems offers pragmatic guidance for defining wear problems in the context of the materials and their surroundings.

Wood adhesives are of tremendous industrial importance, as more than two-thirds of wood products in the world today are completely or partially bonded together using a variety of adhesives. Adhesive bonding offers many advantages over other joining methods for wood components, and there has been a great deal of R& D activity in devising new wood adhesives or improving the existing ones. The modern mantra in all industrial sectors is: "think green, go green," which has attracted much attention in the wood adhesive industry. Therefore, there is also a lot of research activity in synthesizing environmentally benign and human-friendly wood adhesives. This book is divided into four parts: Part 1: Fundamental Adhesion Aspects in Wood Bonding; Part 2: Synthetic Adhesives; Part 3: Environment-friendly adhesives; and Part 4: Wood Welding and General Paper. It addresses many different types of wood adhesives, as well as bonding (welding) of wood components without adhesives, a more recent development. The information contained in this book is valuable for individuals engaged in all aspects of wood adhesion and adhesives and, hopefully, will inspire new ideas in wood adhesives, a topic of vital industrial importance.

"A very interesting and useful book for all the different practitioners in the concrete industry. Each necessary step is thoroughly dealt with and explained in a nice and pedagogic way."-Peter Billberg, Swedish Cement and Concrete Research Institute (CBI) "Quite comprehensive and with a narrative style at the practitioner level."-Lloyd Keller, Director of R&D and Quality Assurance, EllisDon, Canada Self-consolidating concrete (SCC) is an innovative material used successfully throughout the world. It is a highly flowable, non-segregating concrete that can spread into place, fill the formwork, and encapsulate the reinforcement without any mechanical consolidation, improving the overall efficiency of a concrete construction project. SCC mixtures are highly fluid, yet their flowing properties can be adapted for a range of applications and allow practitioners to select and determine levels of filling ability, passing ability, and stability. Self-Consolidating Concrete: Applying What We Know discusses all aspects of SCC, including: Benefits and limitations Raw material components Mixture proportions Production and quality control Placement and curing Presenting a basis for consistently producing and applying SCC in a regular production environment, this book is written from the perspective of the concrete practitioner. It uses descriptions and case studies throughout, as examples of specific types of applications, to identify where the practitioner needs to focus attention. This book bridges the gap between research and practice. It links science with practical application, describing a number of projects and types of applications where SCC has been used successfully. It will be useful for new practitioners as well as for those already using SCC.

Environmental Management System ISO 14001:2004 provides the information and practical know-how required to facilitate a smooth adoption and incorporation of the latest revisions and enhancements put forth by the International Organization for Standardization. This unique work shows how to adopt or transition to the documentation procedures required for an Environmental Management System (EMS) using the 14001:2004 series of standards. These globally accepted procedures help eliminate waste and improve efficiency, while providing the means to achieve both local and international compliance. This tool supplies step-by-step guidance on how to develop and implement an EMS that, with little effort, can be instantly applied to any process-related industry or organization interested in environmental compliance, whether it is regulated or not. A complete, single-source reference, written in simple and precise language, the book puts the answers to complex and thorny issues at your fingertips. It includes samples of policy statements, objectives, targets, and programs that can be amended or adopted without wasting time re-inventing the wheel. The CD-ROM includes customizable Standard Operating Procedures (SOPs) that can be downloaded, edited, printed, and easily tailored to incorporate changes and add organizational requirements. The SOPs exclusively refer to the documents specially required for compliance; however other formats are included to ensure that the soft copy can be easily used worldwide in a diverse range of industries and organizations. The book helps minimize documentation and avoid the nightmare faced by management representatives at the time of certification. An effective time saver when you are in the process of writing and organizing documentation for certification and further improvement purposes, this book and CD-ROM package helps you easily translate the revised ISO 14001:1

This book tells how to develop a successful factory information system to manage and control computer integrated manufacturing (CIM)operations. It is directed and dedicated to those people who are involved in the preservation and enhancement of historical manufacturing strength.

This book presents the descriptions of individual treatments and resulting improvements in the strength of polycrystalline ceramics and oxide single crystals. It provides information on potential applications, limitations of the treatments, design considerations, and costs.

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Roll forming is one of the most widely used processes in the world for forming metals. Most of the existing knowledge resides in various journal articles or in the minds of those who have learned from experience. Providing a vehicle to systematically collect and share this important knowledge, the Roll Forming Handbook presents the first comprehensive, dedicated treatment to all facets of roll forming, supplying references to more in-depth information to fill in the gaps. This book spans from conception of the roll forming operation, purchasing and specifying equipment, and roll design to maintenance, troubleshooting, safety, and operator training. Detailed discussions reveal how material, equipment, tooling, and operator factors affect overall efficiency and product quality. Expert contributors share insights based on many years of hard-won experience, including effects of secondary operations such as punching, embossing, curving and cutting in the line; designing products for efficient roll forming; mechanical properties of metals, lubrication and the influence of coatings on roll design and forming; and mathematical simulations of various deformations that occur during processing to determine their causes and find a solution. Outlining a practical approach to select, set up, and operate roll forming lines, the Roll Forming Handbook combines scientific background and practical know-how that enables you to set up cost-effective and high-quality roll forming lines with confidence.

The field of materials science and engineering is rapidly evolving into a science of its own. While traditional literature in this area often concentrates primarily on property and structure, the Materials Processing Handbook provides a much needed examination from the materials processing perspective. This unique focus reflects the changing complexity of new and emerging materials such as cutting-edge semiconductors, smart materials, and materials based on spintronics. This highly comprehensive work also presents groundbreaking coverage of the processes applied to a myriad of solid materials including ceramics, polymers, metals, composites, and semiconductors. Organized into six sections, this work examines processes that convert one phase into another, processes that change only the microstructure within a solid phase, shape changes that modify the microstructure and properties of materials, joining processes, and the basics of processes integration. Rich in data, yet accessible across several fields, this volume provides technicians and students with a one-stop resource on proven and promising new developments in materials processing.

Granular materials are an integral part of our everyday life. They are also the base material for most industrial processing techniques. The highly dissipative nature of the particle collisions means energy input is needed in order to mobilize the grains. This interplay of dissipation and excitation leads to a wide variety of pattern formation processes, which are addressed in this book. The reader is introduced to this wide field by, first, a description of the material properties of granular materials under different experimental conditions that are important in connection with the pattern formation dynamics and, second, by further details given later on in the description of the specific system.

Founded on the work of the renowned Advanced Combustion Engineering Research Center, the authors document and integrate current knowledge of the organic and inorganic structure of coal and its reaction processes. With the urgent need for cleaner, more efficient use of this worldwide fuel, their work will set a clear course for future research.

In today's competitive global environment, manufacturers are offered with unprecedented opportunities to build hyper-efficient and highly flexible plants, towards meeting variable market demand, while at the same time supporting new production models such as make-to-order (MTO), configure-to-order (CTO) and engineer-to-order (ETO). During the last couple of years, the digital transformation of industrial processes is propelled by the emergence and rise of the fourth industrial revolution (Industry 4.0). The latter is based on the extensive deployment of Cyber-Physical Production Systems (CPPS) and Industrial Internet of Things (IIoT) technologies in the manufacturing shopfloor, as well as on the seamless and timely exchange of digital information across supply chain participants. The benefits of Industry 4.0 have been already proven in the scope of pilot and production deployments in a number of different use cases including flexibility in automation, predictive maintenance, zero defect manufacturing and more. Despite early implementations and proof-of-concepts, CPPS/IIoT deployments are still in their infancy for a number of reasons, including: * Manufacturers' poor awareness about digital manufacturing solutions and their business value potential, as well as the lack of relevant internal CPPS/IIoT knowledge. * The high costs that are associated with the deployment, maintenance and operation of CPPS systems in the manufacturing shopfloors, which are particularly challenging in the case of SME (Small Medium Enterprises) manufacturers that lack the equity capital needed to invest in Industry 4.0. * The time needed to implement CPPS/IIoT and the lack of a smooth and proven migration path from existing OT solutions. * The uncertainty over the business benefits and impacts of IIoT and CPPS technologies, including the lack of proven methods for the techno-economic evaluation of Industry 4.0 systems. * Manufacturers' increased reliance on external integrators, consultants and vendors. * The absence of a well-developed value chain needed to sustain the acceptance of these new technologies for digital automation. In order to alleviate these challenges, three European Commission funded projects (namely H2020 FAR-EDGE (http://www.far-edge.eu/), H2020 DAEDALUS (http://daedalus.iec61499.eu) and H2020 AUTOWARE (http://www.autoware-eu.org/)) have recently joined forces towards a "Digital Shopfloor Alliance". The Alliance aims at providing leading edge and standards based digital automation solutions, along with guidelines and blueprints for their effective deployment, validation and evaluation. The present book provides a comprehensive description of some of the most representative solutions that offered by these three projects, along with the ways these solutions can be combined in order to achieve multiplier effects and maximize the benefits of their use. The presented solutions include standards-based digital automation solutions, following different deployment paradigms, such as cloud and edge computing systems. Moreover, they also comprise a rich set of digital simulation solutions, which are explored in conjunction with the H2020 MAYA project (http://www.maya-euproject.com/). The latter facilitate the testing and evaluation of what-if scenarios at low risk and cost, but also without disrupting shopfloor operations. As already outlined, beyond leading edge scientific and technological development solutions, the book comprises a rich set of complementary assets that are indispensable to the successful adoption of IIoT/CPPS in the shopfloor. The book is structured in three parts as follows: * The first part of the book is devoted to digital automation platforms. Following an introduction to Industry 4.0 in general and digital automation platforms in particular, this part presents the digital automation platforms of the FAR-EDGE, AUTOWARE and DAEDALUS projects. * The second part of the book focuses on the presentation of digital simulation and digital twins' functionalities. These include information about the models that underpin digital twins, as well as the simulators that enable experimentation with these processes over these digital models. * The third part of the book provides information about complementary assets and supporting services that boost the adoption of digital automation functionalities in the Industry 4.0 era. Training services, migration services and ecosystem building services are discussed based on the results of the three projects of the Digital Shopfloor Alliance. The target audience of the book includes: * Researchers in the areas of Digital Manufacturing and more specifically in the areas of digital automation and simulation, who wish to be updated about latest Industry 4.0 developments in these areas. * Manufacturers, with an interest in the next generation of digital automation solutions based on Cyber-Physical systems. * Practitioners and providers of Industrial IoT solutions, which are interested in the implementation of use cases in automation, simulation and supply chain management. * Managers wishing to understand technologies and solutions that underpin Industry 4.0, along with representative applications in the shopfloor and across the supply chain.