Stoppages of automated equipment lines adversely affect productivity, cost, and lead time. Such losses make decreasing the number of stoppages a crucial element of TPM.
Kikuo Suehiro has helped companies such as Hitachi achieve unprecedented reduction in the number of minor stoppages. In this explicitly detailed book, he presents a scientific approach to determining the causes of stoppages and the actions that can be taken to diminish their occurrence.

This book presents a guide to digital twin technologies and their applications within manufacturing. It examines key technological advances in the area of Industry 4.0, including numerical and experimental models and the Internet of Things (IoT), and explores their potential technical benefits through real-world application examples. This book presents digital models of advanced manufacturing processes dynamics that enable to control the cutting processes including experimental and simulation studies for brittle-ductile transition of ultra-precision machining materials assuring product quality. Innovative electrical power harvesting solutions from tool vibrations and wireless data transmission from confined and heavily cooled environment are also included. It explains the benefits of virtual and physical twins adapted to real systems, including the ability to shorten the product's path to the market, and enabling the transition to higher value-added manufacturing processes. Including numerous illustrations and clear solved problems, this book will be of interest to researchers and industry professionals in the fields of mechatronics, manufacturing engineering, computational mechanics.

Presents Total Manufacturing Assurance (TMA) as a holistic approach to manufacturing operations Focuses on analytics and performance assessment, along with Industry 4.0 and its role in advanced manufacturing, strategic planning, Innovation and engineering economics, as well as manufacturing processes, materials, and operations. It also covers product and manufacturing system reliability, maintainability, availability, quality, and safety, financial issues in decision making and engineering analysis Offers a case study for each chapter highlighting key TMA connections all with the same structure of overview, issue, objective, approach, results, and conclusion Discusses management and engineering techniques and tools, and their practical implementation, required to achieve TMA Expands on integrating fundamental manufacturing, engineering, and management topics, which are key in achieving TMA PowerPoint slides and a solutions manual are available to instructors for course adoptions.

Discusses open principles, methods, and research problems Presents a vision for how IIoT could change the world in the distant future Covers how industry automation is projected to be the largest and fastest growing segment of the IIoT market Explores the collaboratively development of high performance telecommunications, military, industrial, and general purpose embedded computing applications Offers a systematic overview of the state-of-the-art research efforts and potential research directions for dealing with IIoT challenges.

This book highlights the analytics and optimization issues in industry, to propose new approaches, and to present applications of innovative approaches in real facilities. In the past few decades there has been an exponential rise in the application of artificial intelligence for solving complex and intricate problems arising in industrial domain. The versatility of these techniques have made them a favorite among scientists and researchers working in diverse areas. The book is edited to serve a broad readership, including computer scientists, medical professionals, and mathematicians interested in studying computational intelligence and their applications. It will also be helpful for researchers, graduate and undergraduate students with an interest in the fields of Artificial Intelligence and Industrial problems. This book will be a useful resource for researchers, academicians as well as professionals interested in the highly interdisciplinary field of Artificial Intelligence.

Replacement Models with Minimal Repair is a collection of works by several well-known specialists on the subject of minimal repair in replacement policies. It gives an exhaustive list of minimal repair models for the effective planning of minimal repair and maintenance actions. Written in an engaging style, Replacement Models with Minimal Repair balances complex mathematical models with practical applications. It is divided into six parts that cover: mathematical modeling of minimal repair; preventive maintenance models and optimal scheduling of imperfect preventive maintenance activities; a new warranty servicing strategy with imperfect repair; mathematical models combining burn-in procedure and general maintenance policies; methods for parameters' estimation of minimal repair models; and product support. Replacement Models with Minimal Repair is for anyone with an interest in minimal repair and its impact on maintenance policies and strategies. It is a particularly useful resource for researchers, practitioners, and graduate students.

This richly illustrated book describes statistical extreme value theory for the quantification of natural hazards, such as strong winds, floods and rainfall, and discusses an interdisciplinary approach to allow the theoretical methods to be applied. The approach consists of a number of steps: data selection and correction, non-stationary theory (to account for trends due to climate change), and selecting appropriate estimation techniques based on both decision-theoretic features (e.g., Bayesian theory), empirical robustness and a valid treatment of uncertainties. It also examines and critically reviews alternative approaches based on stochastic and dynamic numerical models, as well as recently emerging data analysis issues and presents large-scale, multidisciplinary, state-of-the-art case studies. Intended for all those with a basic knowledge of statistical methods interested in the quantification of natural hazards, the book is also a valuable resource for engineers conducting risk analyses in collaboration with scientists from other fields (such as hydrologists, meteorologists, climatologists).

The book reports on a novel approach for holistically identifying the relevant state drivers of complex, multi-stage manufacturing systems. This approach is able to utilize complex, diverse and high-dimensional data sets, which often occur in manufacturing applications, and to integrate the important process intra- and interrelations. The approach has been evaluated using three scenarios from different manufacturing domains (aviation, chemical and semiconductor). The results, which are reported in detail in this book, confirmed that it is possible to incorporate implicit process intra- and interrelations on both a process and programme level by applying SVM-based feature ranking. In practice, this method can be used to identify the most important process parameters and state characteristics, the so-called state drivers, of a manufacturing system. Given the increasing availability of data and information, this selection support can be directly utilized in, e.g., quality monitoring and advanced process control. Importantly, the method is neither limited to specific products, manufacturing processes or systems, nor by specific quality concepts.

This text is a successor to the author's "Workability of Concrete" published in 1976 and, again, is written specifically for practising engineers and concrete technologists. It incorporates the results of a further 15 years research and develops the treatment of workability as a property to be measured in terms of two constants, which was introduced in the earlier book. The scientific basis is simply explained and used for the description of practical methods and apparatus. This leads to elucidation of problems surrounding the topic of workability and to an account of the potential for quality control. The validity and limitations of standard methods of workability assessment are fully considered and there are several chapters on the effects on workability of the properties and proportions of mix constituents. This book should be of interest to concrete technologists in universities and colleges, ready-mixed concrete, precast concrete and admixture suppliers, testing laboratories, consultants, contractors and specifying authorities.

This book includes original, peer-reviewed research papers from the 12th China Academic Conference on Printing and Packaging (CACPP 2021), held in Beijing, China on November 12-14, 2021. The proceedings cover the recent findings in color science and technology, image processing technology, digital media technology, mechanical and electronic engineering and numerical control, materials and detection, digital process management technology in printing and packaging, and other technologies. As such, the book is of interest to university researchers, R&D engineers and graduate students in the field of graphic arts, packaging, color science, image science, material science, computer science, digital media, network technology, and smart manufacturing technology.

Concrete is one of the principal construction materials used world-wide. Although developments in materials and performance have widened the scope for the use of concrete, they have also affected its properties, particularly in the long term. From this it becomes clear that quality control, which is of vital importance for the building industry in general, needs special attention in its application to concrete structures. The importance of establishing comprehensive quality assurance systems both nationally and internationally is becoming increasingly recognized. Such systems need to take account of the contractual relationships in the industry in order to function effectively. International harmonization of standards and regulations is also putting greater emphasis on such systems. This book forms the proceedings of the Second International Symposium on Quality Control of Concrete Structures which was held in Ghent, Belgium, in June 1991. The volume brings together new information on technical developments, research and practical experience on the following topics: quality management, early age properties of concrete, durability, quality assessment, statistical approaches.

This text provides a comprehensive introduction to the principles of industrial control and instrumentation. The author not only outlines the basic concepts and terminology of measurement and control systems, he also discusses in detail the elements used to build up such systems. As well as a final consideration of measurement and control systems, each chapter concludes with relevant problems in order that students can test their newly acquired knowledge as they progress. Students studying for BTEC National Certificate and Diploma courses in electrical and electronic, communications and computer engineering will find that their course requirements are more than satisfied by this comprehensive text.

This book includes best selected, high-quality research papers presented at the International Conference on Intelligent Manufacturing and Energy Sustainability (ICIMES 2021) held at the Department of Mechanical Engineering, Malla Reddy College of Engineering & Technology (MRCET), Maisammaguda, Hyderabad, India, during June 18-19, 2021. It covers topics in the areas of automation, manufacturing technology and energy sustainability and also includes original works in the intelligent systems, manufacturing, mechanical, electrical, aeronautical, materials, automobile, bioenergy and energy sustainability.

This book helps readers evaluate and specificy the best Warehouse Management System (WMS) for their need. The advice is based on practical knowledge, describing in detail fundamental processes and technologies needed for a basic understanding. New approaches in the structure and design of WMS are presented, along with discussion of the limitations of current systems. The book shows how to operate a simple WMS based on the open-source initiative myWMS.

Special tools are required for examining and solving optimization problems. The main tools in the study of local optimization are classical calculus and its modern generalizions which form nonsmooth analysis. The gradient and various kinds of generalized derivatives allow us to ac complish a local approximation of a given function in a neighbourhood of a given point. This kind of approximation is very useful in the study of local extrema. However, local approximation alone cannot help to solve many problems of global optimization, so there is a clear need to develop special global tools for solving these problems. The simplest and most well-known area of global and simultaneously local optimization is convex programming. The fundamental tool in the study of convex optimization problems is the subgradient, which actu ally plays both a local and global role. First, a subgradient of a convex function f at a point x carries out a local approximation of f in a neigh bourhood of x. Second, the subgradient permits the construction of an affine function, which does not exceed f over the entire space and coincides with f at x. This affine function h is called a support func tion. Since f(y) ~ h(y) for ally, the second role is global. In contrast to a local approximation, the function h will be called a global affine support.

This book provides a systematic description about the development of Isogeometric Topology Optimization (ITO) method using the density, and then addresses the effectiveness and efficiency of the ITO method on several design problems, including multi-material structures, stress-minimization structures, piezoelectric structures and also with the uniform manufacturability, ultra-lightweight architected materials with extreme bulk/shear moduli, auxetic metamaterials and auxetic meta-composites with the NPRs behavior in microstructures. A detailed MATLAB implementation of the ITO method with an in-house code "IgaTop" is also presented.

This book provides different approaches used to analyze, draw attention, and provide an understanding of the advancements in the optimization field across the globe. It brings all of the latest methodologies, tools, and techniques related to optimization and industrial engineering into a single volume to build insights towards the latest advancements in various domains. Applications of Advanced Optimization Techniques in Industrial Engineering includes the basic concept of optimization, techniques, and applications related to industrial engineering. Concepts are introduced in a sequential way along with explanations, illustrations, and solved examples. The book goes on to explore applications of operations research and covers empirical properties of a variety of engineering disciplines. It presents network scheduling, production planning, industrial and manufacturing system issues, and their implications in the real world. The book caters to academicians, researchers, professionals in inventory analytics, business analytics, investment managers, finance firms, storage-related managers, and engineers working in engineering industries and data management fields.

This book explains reliability techniques with examples from electronics design for the benefit of engineers. It presents the application of de-rating, FMEA, overstress analyses and reliability improvement tests for designing reliable electronic equipment. Adequate information is provided for designing computerized reliability database system to support the application of the techniques by designers. Pedantic terms and the associated mathematics of reliability engineering discipline are excluded for the benefit of comprehensiveness and practical applications. This book offers excellent support for electrical and electronics engineering students and professionals, bridging academic curriculum with industrial expectations.

Testing of materials and manufactured items is a key element in the process from standard specification through control and verification during manufacture to trade in actual products. In particular, the validity, reliability and economic aspects of testing are of importance. This process is becoming more urgent with the development of the European market and other developments in international trade. Considerable progress is being made in setting up cooperative agreements and networks both bilaterally and multilaterally between countries, covering reference materials, and calibration, accreditation and quality assurance of laboratories, equipment and staff. This book contains invited contributions from many of the individuals and organizations most closely involved in these international developments. Also included are papers and case studies from all parts of the world discussing particular aspects of test quality of construction, materials and structures. The volume should be useful for those responsible for managing and carrying out testing in commercial, industrial and research laboratories, and also for anyone with an interest in international harmonization of technical stand

Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.

As the field of Supply Chain Management has matured, maintaining the precise flow of goods to maintain schedules (hence, minimizing inventories) on a just-in-time basis still remains as a major challenge. This problem or challenge has resulted in a fair amount of quantitative research in the area, producing an array of models and algorithms to help ensure the precise flow of components and final products into inventories to meet just-in-time requirements.

Just-in-Time Scheduling: Models and Algorithms for Real Time Operating Systems is the first expository treatment surveying the theoretical work on computer systems models and algorithms utilized in just-in-time scheduling. With the impact of globalization and supply chains on manufacturing, there are immense amounts of material flowing through supply chains at any given time worldwide. Therefore the scheduling of all the stages of material arriving at different geographical points at precise times is a highly significant problem. Moreover, the theoretical work in this area has larger ramifications for operational scheduling in many application areas. The scheduling models and algorithms presented and illustrated in the book will be done so in the context of extensive use of computer systems in a "real time context." The "just-in-time" and "real-time" theoretical work in the book will be of value and interest to many Engineers, Computer Scientists and Operations Research/Management Science researchers, students and practitioners. The book will survey and synthesize all the research in this topical area.

This book is concerned with Intelligent Control methods and applications. The field of intelligent control has been expanded very much during the recent years and a solid body of theoretical and practical results are now available. These results have been obtained through the synergetic fusion of concepts and techniques from a variety of fields such as automatic control, systems science, computer science, neurophysiology and operational research. Intelligent control systems have to perform anthropomorphic tasks fully autonomously or interactively with the human under known or unknown and uncertain environmental conditions. Therefore the basic components of any intelligent control system include cognition, perception, learning, sensing, planning, numeric and symbolic processing, fault detection/repair, reaction, and control action. These components must be linked in a systematic, synergetic and efficient way. Predecessors of intelligent control are adaptive control, self-organizing control, and learning control which are well documented in the literature. Typical application examples of intelligent controls are intelligent robotic systems, intelligent manufacturing systems, intelligent medical systems, and intelligent space teleoperators. Intelligent controllers must employ both quantitative and qualitative information and must be able to cope with severe temporal and spatial variations, in addition to the fundamental task of achieving the desired transient and steady-state performance. Of course the level of intelligence required in each particular application is a matter of discussion between the designers and users. The current literature on intelligent control is increasing, but the information is still available in a sparse and disorganized way.

The proceedings collect selected papers from the 11th International Workshop of Advanced Manufacturing and Automation (IWAMA 2021), held in Zhengzhou Polytechnic, China on 11 - 12 October, 2021. Topics focusing on novel techniques for manufacturing and automation in Industry 4.0 are now vital factors for the maintenance and improvement of the economy of a nation and the quality of life. It will help academic researchers and engineering to implement the concept, theory and methods in Industry 4.0 which has been a hot topic. These proceedings will make valuable contributions to academic researchers, engineers in the industry for the challenges in the 4th industry revolution and smart factories.

Provides a comprehensive review on new swarm intelligence Offers practical implementation of PSO with MATLAB code Presents statistical analysis techniques so that researchers can analyze their own experiment design Discusses swarm intelligence algorithms in social sector and oil and gas industries Covers recent findings and the implementation techniques to Machine Learning

The book covers a wide range of applied research compactly presented in one volume, and shows innovative engineering solutions for automotive, marine and aviation industries, as well as power generation. While targeting primarily the audience of professional scientists and engineers, the book can also be useful for graduate students, and also for all those who are relatively new to the area and are looking for a single source with a good overview of the state-of-the-art as well as an up-to-date information on theories, numerical methods, and their application in design, simulation, testing, and manufacturing. The readers will find here a rich mixture of approaches, software tools and case studies used to investigate and optimize diverse powertrains, their functional units and separate machine parts based on different physical phenomena, their mathematical representation, solution algorithms, and experimental validation.