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Books > Professional & Technical > Mechanical engineering & materials > Production engineering
This book presents selected contributions on a wide range of scientific and technological areas covered by AITeM (the Italian Association of Manufacturing). It discusses the following topics: additive manufacturing, advanced and unconventional machining and processes, material removal processes, foundry and forming, tools and machine tools, assembly/disassembly, joining materials and material properties, quality metrology and material testing, manufacturing systems engineering, sustainable manufacturing, smart manufacturing and cyber-physical systems, education in manufacturing and human factors, industrial applications. Written by young AITeM associates, the contributions reflect the multifaceted nature of the research in manufacturing, which takes advantage of emergent technologies and establishes interdisciplinary connections with various scientific and technological areas to move beyond simple product fabrication and develop a complex and highly interconnected value creation processes ecosystem pursuing high-value-added products to compete globally.
IoT is empowered by various technologies used to detect, gather, store, act, process, transmit, oversee, and examine information. The combination of emergent technologies for information processing and distributed security, such as Cloud computing, Artificial intelligence, and Blockchain, brings new challenges in addressing distributed security methods that form the foundation of improved and eventually entirely new products and services. As systems interact with each other, it is essential to have an agreed interoperability standard, which is safe and valid. This book aims at providing an introduction by illustrating state-of-the-art security challenges and threats in IoT and the latest developments in IoT with Cloud, AI, and Blockchain security challenges. Various application case studies from domains such as science, engineering, and healthcare are introduced, along with their architecture and how they leverage various technologies Cloud, AI, and Blockchain. This book provides a comprehensive guide to researchers and students to design IoT integrated AI, Cloud, and Blockchain projects and to have an overview of the next generation challenges that may arise in the coming years.
This book explains the tools and processes that allow changes in the way maintenance works. It allows you to learn industrial maintenance and reliability concepts and how to improve the maintenance performance, so you can move from reactive maintenance to proactive maintenance. This book includes real cases that exemplify concepts of maintenance and reliability. It presents a diagram with practical evidence and explains how to move from reactive to proactive maintenance. It's written in a storytelling style that keeps the attention of the reader and provides tools for young and experienced professionals. This book is useful for anyone working in the maintenance and reliability fields, as well as plant engineers, and industrial engineers and managers in general.
This book features original research articles on the topic of mathematical modelling and fractional differential equations. The contributions, written by leading researchers in the field, consist of chapters on classical and modern dynamical systems modelled by fractional differential equations in physics, engineering, signal processing, fluid mechanics, and bioengineering, manufacturing, systems engineering, and project management. The book offers theory and practical applications for the solutions of real-life problems and will be of interest to graduate level students, educators, researchers, and scientists interested in mathematical modelling and its diverse applications. Features Presents several recent developments in the theory and applications of fractional calculus Includes chapters on different analytical and numerical methods dedicated to several mathematical equations Develops methods for the mathematical models which are governed by fractional differential equations Provides methods for models in physics, engineering, signal processing, fluid mechanics, and bioengineering Discusses real-world problems, theory, and applications
The revised and updated third edition of Simplified TRIZ: New Problem Solving Applications for Technical and Business Professionals, 3rd Edition continues to demystify TRIZ (systematic innovation), the internationally acclaimed problem solving technique. It demonstrates how TRIZ can be used as a stand alone methodology or used to enhance Lean, Six Sigma, and other systems of organizational improvement. Simplified TRIZ 3rd Edition once again strikes the perfect balance between overly complex and overly simplified, making the effective application of TRIZ accessible to a wide audience. In addition to numerous exercises, worksheets, and tables that further illustrate the concepts of this multinational method, this indispensible volume: Presents a new model for problem solving based on four TRIZ tenets contradictions, resources, ideality, and patterns of evolution elucidated for better understanding and application Contains three new chapters: Functional analysis - Emphasizes a "how to" approach to functional analysis that strongly improves your ability to define the problem to be solved, radically enhancing the value of the creative solutions that TRIZ makes possible. Innovative solutions for difficult challenges - Two detailed case studies sharing the experiences in solving challenging problems in innovative ways Systematic Innovation on the fly - How to utilize individual innovation tools for quick innovative effect Multiple other new case studies throughout The addition of Lean in the chapter on integrated methodologies More links between chapters increasing the understanding of application More application examples demonstrating application techniques of professionals Clarifies how the patterns of evolution are used to generate both "what-if" scenarios, and real-world forecasts with remarkable accuracy. Illustrates how small and large companies, government agencies, and other groups of people are using TRIZ and achieving significant results and gives you step-by-step instructions on bringing TRIZ into your organization. With the valuable tools explained within these pages you will be able to find innovative solutions to problems, understand the natural evolution of systems, and develop more and better ideas faster.
Affordability is a new concept that allows the implementation of Continuous Improvement for any organization. It encapsulates contemporary methods that improve product and service profitability, increases market share, value, speed, quality and capability, and cuts down on cost. This new method addresses the needs of growing, improving, and sustaining an organization. It provides a framework and foundation for launching improvement initiatives, deploying continuous improvement, and maintaining the cultural habits and behaviors required to continue such efforts. Case studies from a variety of industries, businesses, and institutions are provided.
This book presents an integrated systems approach to manufacturing and business enterprise. Traditionally, these topics are treated as separate and independent subjects, but the practical fact is that the manufacturing and the business enterprises are intertwined. Currently, there is no book on the market that addresses both subjects from an integrated systems engineering approach with a manufacturing engineering foundation. Topics covered include engineering process, systems modeling, business enterprise, forecasting, inventory management, product design, and project management. Features Provides in-depth treatment of modern manufacturing processes, systems, and tools Uses an integrated systems life-cycle approach to manufacturing and business Includes business proposals Discusses prototype manufacturing and/or business development processes Presents concepts, steps, and procedures for achieving an integrated enterprise of manufacturing and business
A substantial amount of research has been conducted on consecutive k-out-of-n and related reliability systems over the past four decades. These systems have been used to model various engineering systems such as the microwave stations of telecoms network, oil pipeline systems, and vacuum systems in an electron accelerator. As such, studies of reliability properties of consecutive k-out-of-n structures have attracted significant attention from both theoretical and practical approaches. In the modern era of technology, the redundancies are employed in the various industrial systems to prevent them from failure/sudden failure or to recover from failures. This book is meant to provide knowledge and help engineers and academicians in understanding reliability engineering by using k-out-of-n structures. The material is also targeted at postgraduate or senior undergraduate students pursuing reliability engineering.
Although regularly introducing new products or services is the lifeblood of most industries, bringing them to market can be fraught with peril. Timing, cost, and quality all play important roles in a successful product launch and avoiding expensive - often in more than just dollars - recalls and redesigns. Quality Assurance: Applying Methodologies for Launching New Products, Services, and Customer Satisfaction details continual improvement (CI), a proven process for avoiding common problems and creating customer satisfaction. The book explores the three fundamental approaches required to create a truly CI culture in any organization: a) consistent philosophy of improvement by management, b) receptive organizational culture, and c) the entire culture of the organization must be willing to make decisions based on measurement and data. It outlines the seven principles: research/plan, assure, explain, prioritize, demonstrate, confirm, and show. However, as with CI itself, this attitude must be incorporated into the processes of any organization and create products or services for the market place that will delight customers rather than just satisfying them. Time and cost constraints are the biggest culprits here, not any one person's lack of due diligence. When this happens, organizations must look at the bigger picture internally and identify it as a system problem. Based on the author's 35 years of experience, this book covers the essential items for doing the right thing the first time especially during launching a good product and/or service to the customer. It identifies key indicators and methodologies that will help you attain excellent performance, delivery, and cost with both the customer and supplier. In other words, by following these methodologies and indicators, the job will get done right the first time.
The revised edition of this book offers an expanded overview of the reliability design of mechanical systems and describes the reliability methodology, including a parametric accelerated life test (ALT) plan, a load analysis, a tailored series of parametric ALTs with action plans, and an evaluation of the final designs to ensure the design requirements are satisfied. It covers both the quantitative and qualitative approaches of the reliability design forming in the development process of mechanical products, with a focus on parametric ALT and illustrated via case studies. This new reliability methodology - parametric ALT should help mechanical and civil engineers to uncover design parameters improving product design and avoiding recalls. Updated chapters cover product recalls and assessment of their significance, modern definitions in reliability engineering, parametric accelerated life testing in mechanical systems, and extended case studies. For this revised edition, one new chapter has been introduced to reflect recent developments in analysis of fluid motion and mechanical vibration. Other chapters are expanded and updated to improve the explanation of topics including structures and load analysis, failure mechanics, design and reliability testing, and mechanical system failure. The broad scope gives the reader an overview of the state-of-the-art in the reliability design of mechanical systems and an indication of future directions and applications. It will serve as a solid introduction to the field for advanced students, and a valuable reference for those working in the development of mechanical systems and related areas.
Research publications, projects, and teaching learning theories have become very important to universities, institutions, organizations, and industries. Many submissions are rejected due to author's lack of writing and research skills. This new book provides a quick, basic starting point to learning the needed skills. The book discusses the statistical methods involved, covers the development of academic writing skills for a higher impact, teaches learning theories, and uses a structured and holistic approach for educational research proposal development. This book will be used by research scholars, undergraduates, postgraduates, and anyone interested in engineering and learning the basic academic writing skills and scientific methods needed.
Knowledge of computer programming and electronics is a presumption. Primary focus is laid on CNC machine tools. Training requirements of technicians and engineers in tools manufacturing are highlighted. Use of robots in computer aided manufacture are illustrated. The book attempts a detailed coverage of CNC machine tools. CNC systems, constructional features, process planning and programming have been dealt with in detail. Knowledge of CNC programming using software packages, programmable machine control and computer aided inspection are essential for the effective operation of CNC machines. Chapters on economics of manufacturing effective utilization and maintenance will be useful for shop floor personnel. The chapter on manufacturing automation is included to introduce concepts of increasing productivity with CNC machines. A few chapters on robotics have been included in the book to introduce the reader to the use of robotics in computer aided manufacture.
This book highlights some of the latest research advances and cutting-edge analyses of real-world case studies on Industrial Engineering and Operations Management from diverse international contexts, while also identifying business applications for the latest findings and innovations in operations management and the decision sciences. It gathers a selection of the best papers presented at the XXII International Conference on Industrial Engineering and Industrial Management, which was promoted by ADINGOR (Asociacion para el Desarrollo de la Ingenieria de Organizacion) and held at the Escola Politecnica Superior of the Universitat de Girona, Spain, on July 12th and 13th, 2018.
With a detailed discussion on the preparation and tools needed for an automotive process audit, this book addresses the fundamental issues and concerns by focusing on two objectives: explaining the methods and tools used in the process for the organization, and provide a reference or manual for dealing with documenting quality issues. This book addresses the fundamental issues and concerns for a successful automotive process audit and details specifically how to prepare for it. It presents a complete assessment of what an organization must do to earn certification in ISO standards, industry standards, and customer-specific requirements. It also focuses on the efficiency of resources within an organization so that an audit can be successful and describes the methodologies to optimize the process by knowing what to do, what to say, and how to prove it. A road map is offered for the "process audit" and the "layered audit," and defines a clear distinction between the preparation details for each. This book is intended for those that conduct audits, those who are interested in auditing, and those who are being audited. It specifically addresses how to prepare for an automotive process audit for readers who are involved in quality, manufacturing, and operations management, and those who work with suppliers.
Next Generation HALT and HASS presents a major paradigm shift from reliability prediction-based methods to discovery of electronic systems reliability risks. This is achieved by integrating highly accelerated life test (HALT) and highly accelerated stress screen (HASS) into a physics-of-failure-based robust product and process development methodology. The new methodologies challenge misleading and sometimes costly mis-application of probabilistic failure prediction methods (FPM) and provide a new deterministic map for reliability development. The authors clearly explain the new approach with a logical progression of problem statement and solutions. The book helps engineers employ HALT and HASS by illustrating why the misleading assumptions used for FPM are invalid. Next, the application of HALT and HASS empirical discovery methods to quickly find unreliable elements in electronics systems gives readers practical insight to the techniques. The physics of HALT and HASS methodologies are highlighted, illustrating how they uncover and isolate software failures due to hardware-software interactions in digital systems. The use of empirical operational stress limits for the development of future tools and reliability discriminators is described. Key features: * Provides a clear basis for moving from statistical reliability prediction models to practical methods of insuring and improving reliability. * Challenges existing failure prediction methodologies by highlighting their limitations using real field data. * Explains a practical approach to why and how HALT and HASS are applied to electronics and electromechanical systems. * Presents opportunities to develop reliability test discriminators for prognostics using empirical stress limits. * Guides engineers and managers on the benefits of the deterministic and more efficient methods of HALT and HASS. * Integrates the empirical limit discovery methods of HALT and HASS into a physics of failure based robust product and process development process.
Sustainability enables the development of products with minimal environment impact coupled with economical and societal benefits. This book provides an understanding of theoretical and practical perspectives pertaining to Sustainable manufacturing. This book focuses on fundamentals, providing insights, concepts, tools, methods, case studies, and practical perspectives taken from research. The book will be of interest to students, researchers and industry practitioners.
This congress proceedings provides recent research on leading-edge manufacturing processes. The aim of this scientific congress is to work out diverse individual solutions of "production at the leading edge of technology" and transferable methodological approaches. In addition, guest speakers with different backgrounds will give the congress participants food for thoughts, interpretations, views and suggestions. The manufacturing industry is currently undergoing a profound structural change, which on the one hand produces innovative solutions through the use of high-performance communication and information technology, and on the other hand is driven by new requirements for goods, especially in the mobility and energy sector. With the social discourse on how we should live and act primarily according to guidelines of sustainability, structural change is gaining increasing dynamic. It is essential to translate politically specified sustainability goals into socially accepted and marketable technical solutions. Production research is meeting this challenge and will make important contributions and provide innovative solutions from different perspectives.
This book introduces the applications of laser in surface modification, such as laser cladding of Stellite alloys and metal-ceramic composites. Besides, nanomaterials including carbon nanotubes and Al2O3 nanoparticles are brought into the laser processing, to form high-temperature resistance, chemical stability, and wear- and oxidation-resistant composite coatings. The readers will get more knowledge about the basic principle and application of laser cladding and laser surface hardening technologies, and gain a deep insight into the process and characteristics of the nanomaterial-assisted laser surface enhancement. It provides references for the researchers, engineers, and students in the fields of mechanical engineering, laser processing, and material engineering.
This book presents a comprehensive compilation of practical systems engineering models. The application and recognition of systems engineering is spreading rapidly, however there is no book that addresses the availability and usability of systems engineering models. Notable among the models to be included are the V-Model, DEJI Model, and Waterfall Model. There are other models developed for specific organizational needs, which will be identified and presented in a practical template so that other organizations can learn and use them. A better understanding of the models, through a comprehensive book, will make these models more visible, embraced, and applied across the spectrum. Visit www.DEJImodel.com for model details. Features Covers applications to both small and large problems Displays decomposition of complex problems into smaller manageable chunks Discusses direct considerations of the pertinent constraints that exist in the problem domain Presents systematic linking of inputs to goals and outputs
There is often a deep disconnect between the project team's goals and those of the organization. Senior management wants "profitable" projects, but is only able to quantify its wishes in terms of the traditional project management elements: schedule and cost. To operate smoothly, the entire organization must be driven by the single goal of project profitability. Total Project Control presents valuable enhancements to the traditional project management approach, introducing new metrics and techniques for assessing the performance and profitability of projects. Demonstrating how to maximize the business value of a project, this book discusses new profitability-based data metrics, such as expected monetary value (EMV), expected project profit (EPP), Devaux's Index of Project Performance (DIPP), critical path drag, drag cost, and the cost of leveling with unresolved bottlenecks (CLUB). The impact of implementing these metrics can be far reaching. Not only will good management decisions, at both the project and executive levels, be supported by quantitative data, but bad decisions will become harder to justify. This book shows how to compute and use the new metrics to rightsize staffing levels for projects, programs, and organizations. It also explains what every project manager needs to know about earned value tracking: its uses, abuses, value, distortions, and potential fixes. The book then extends these metrics into techniques for indexing, tracking, progressing, and improving the business value of projects. See What's New in the Second Edition: Includes new diagrams and new ways of computing critical path drag in complex networks Introduces DIPP Performance Index tracking Offers new exercises in how to compute critical path drag and drag cost and use them to maximize project value Focuses on topics senior management needs to be assured the project team is using to maximize project profitability
Reliability theory is a multidisciplinary science aimed at developing complex systems that are resistant to failures. Reliability engineering has emerged as a main field not only for scientists and researchers, but also for engineers and industrial managers. This book covers the recent developments in reliability engineering. It presents new theoretical issues that were not previously published, as well as the solutions of practical problems and case studies illustrating the applications methodology. This book is written by a number of leading scientists, analysts, mathematicians, statisticians, and engineers who have been working on the front end of reliability science and engineering. Reliability Engineering: Theory and Applications covers the recent developments in reliability engineering. It presents new theoretical issues that were not previously presented in the literature, as well as the solutions of important practical problems and case studies illustrating the applications methodology. Features Covers applications to reliability engineering practice Discusses current advances and developments Introduces current achievements in the field Considers and analyses case studies along with real world examples Presents numerous examples to illustrate the theoretical results
Efficient Management of Wastewater from Manufacturing is an accessible research compendium, highly useful for anyone involved with the phytosanitaries, food and beverage, pharmaceutical, or textile industries. The editor, Victor Monsalvo, is a well-respected expert in the field who has included many of his own studies. He has also enlisted articles from other researchers from around the world. Together, they offer a range of treatment methodologies for manufacturing wastewater, including anaerobic processes and catalyzation. They focus on advanced treatment processes that would improve current efficiency and reduced energy costs. Feasibility and potential problems are also thoroughly discussed, creating a realistic and practical research collection. Included within the book are chapters on the following topics: An overview of pesticide toxicity More efficient anaerobic treatments for agricultural wastewater Wastewater treatment methodologies for specific sectors of the food-production industry, including slaughterhouses, fish processing plants, dairies, fruit canning factories, and wineries Biological treatment systems for wastewater containing cosmetic and pharmaceutical chemicals and byproducts Improved methodologies for removing dye from textile wastewater The range of topics will be of practical use to chemical, civil, and environmental engineers. Researchers at the graduate level will find here a wealth of studies that will prove fruitful for future investigation.
Engineering systems are an important element of world economy. Each year billions of dollars are spent to develop, manufacture, operate, and maintain various types of engineering systems about the globe. The reliability and usability of these systems have become important because of their increasing complexity, sophistication, and non-specialist users. Global competition and other factors are forcing manufacturers to produce highly reliable and usable engineering systems. Along with examples and solutions, this book integrates engineering systems reliability and usability into a single volume for those individuals that directly or indirectly are concerned with these areas.
Global Logistics Management focuses on the evolution of logistics in the last two decades, and highlights recent developments from a worldwide perspective. The book details a wide range of application-oriented studies, from metropolitan bus routing problems to relief logistics, and introduces the state of the art on some classical applications. The book addresses typical logistic problems, most specifically the vehicle routing problem (VRP), followed by a series of analyses and discussions on various logistics problems plaguing airline and marine systems. The text addresses problems encountered in continuous space, and discusses the issue of consolidation, scheduling, and replenishment decisions together with routing. It proposes a methodology that supports decision making at a tactical and operational level associated with daily inventory management, and also examines the three-echelon logistic network. This material provides numerous examples and additional topics that include: An analysis for the airline industry and a novel approach for airline logistics including fare pricing and seat inventory control The berth-crane allocation problem in container terminals A marine system logistics application Ice navigation problems and factors that affect ice navigation Pharmaceutical warehouse route design problems An application in healthcare logistics in which medical suppliers are evaluated through a fuzzy linguistic representation model A real data-driven simulation model that outputs a new shuttle system A model that integrates routing and batching problems Joint replenishment and transportation problems Global Logistics Management clearly illustrates logistic problems encountered in many different application areas, and provides you with the latest advances in classical applications.
This book will change the way you think about problems. It focuses on creating solutions to all sorts of complex problems by taking a practical, problem-solving approach. It discusses not only what needs to be done, but it also provides guidance and examples of how to do it. The book applies systems thinking to systems engineering and introduces several innovative concepts such as direct and indirect stakeholders and the Nine-System Model, which provides the context for the activities performed in the project, along with a framework for successful stakeholder management. A list of the figures and tables in this book is available at https://www.crcpress.com/9781138387935. FEATURES * Treats systems engineering as a problem-solving methodology * Describes what tools systems engineers use and how they use them in each state of the system lifecycle * Discusses the perennial problem of poor requirements, defines the grammar and structure of a requirement, and provides a template for a good imperative construction statement and the requirements for writing requirements * Provides examples of bad and questionable requirements and explains the reasons why they are bad and questionable * Introduces new concepts such as direct and indirect stakeholders and the Shmemp! * Includes the Nine-System Model and other unique tools for systems engineering |
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