This book details most common statistical process control tools with many examples for high-volume production. It aims to make elements of high-volume production process control simple and easy to understand. It lets you thoroughly understand process controls instead of blindly trusting software tools that operate as black boxes. If you are dealing with high-volume production as an operator, line supervisor, inspector, process engineer, quality engineer, manufacturing manager, plant manager, or president of the company, you have to understand the statistical process control basics explained in this book in order to be successful.

There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation.

Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work.

Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements.

To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

Companies all over the world try their best to improve their business by implementing efforts such as Six Sigma, Lean Manufacturing, or a combination of the two methodologies. Logic would tell you that these two methods would be the right approach because you would have an improvement method that, through Lean, reduces waste and make value flow, while Six Sigma reduces and controls variation. If this were true, then why is it that many of these initiatives simply aren't delivering quantifiable bottom-line results? After having studied many of these on-going improvement efforts, the author believes that these efforts are missing an important focusing mechanism. That is, most of these improvement efforts attempt to improve "everything" rather than finding that key part of the system that should be assessed and improved, the constraining factor, and then focusing the improvement efforts there and only there. The hallmark of this book is how to first locate this constraining factor and then determine the best way to exploit it to generate extreme profits, radically improve on-time delivery of products or services and increase market share by outperforming your competition at rates you never expected possible. How do we do this? By combining Lean and Six Sigma with the Theory of Constraints. This book demonstrates both the basics of improvement (i.e. results) with the "how to" (i.e. the methodology) in a very simple format that everyone within your organization will understand.

Learn the project management skills you need to survive as an EH&S professional. This book presents a simple-to-use 18-step approach for effective project management. Each of the three phases are explained in detail, using case studies to illustrate the best tools to use and pitfalls to avoid. You'll learn how to identify project objectives and constraints, establish elements and resource needs, create project schedules, find ways to make up for lost time, monitor and measure progress, document the project, and more.

This book provides readers with a snapshot of recent methods for non-stationary vibration analysis of machinery. It covers a broad range of advanced techniques in condition monitoring of machinery, such as mathematical models, signal processing and pattern recognition methods and artificial intelligence methods, and their practical applications to the analysis of nonstationarities. Each chapter, accepted after a rigorous peer-review process, reports on a selected, original piece of work presented and discussed at the International Conference on Condition Monitoring of Machinery in Non-Stationary Operations, CMMNO'2016, held on September 12 - 16, 2016, in Gliwice, Poland. The contributions cover advances in both theory and practice in a variety of subfields, such as: smart materials and structures; fluid-structure interaction; structural acoustics as well as computational vibro-acoustics and numerical methods. Further topics include: engines control, noise identification, robust design, flow-induced vibration and many others. By presenting state-of-the-art in predictive maintenance solutions and discussing important industrial issues the book offers a valuable resource to both academics and professionals and is expected to facilitate communication and collaboration between the two groups.

1. Focuses on blockchain technologies used specifically in Society 5.0. 2. Provides applications of blockchain technologies in decision modelling for supply chain. 3. Addresses the issues of supply chain management in Society 5.0. 4. Discusses the impacts and the responses of implementing Society 5.0 in supply chain. 5. Explores new studies and tools that aim to integrate digital technologies with human aspect of supply chain.

The text comprehensively focuses on the concepts, implementation, and application of evolutionary algorithms for predicting, modeling, and optimizing the various material removal processes from their origin to the current advancements. This one-of-a-kind book encapsulates all the features related to the application and implementation of evolutionary algorithms for the purpose of predicting and optimizing the process characteristics of different machining methods and their allied processes that will provide comprehensive information. It broadly explains the concepts of employing evolutionary algorithm-based optimization in a broad domain of various material removal processes. Therefore, this book will enable prospective readers to take full advantage of recent findings and advancements in the fields of traditional, advanced, micro, and hybrid machining, among others. Moreover, the simplicity of its writing will keep readers engaged throughout and make it easier for them to understand the advanced topics. The book- * Offers a step-by-step guide to implement evolutionary algorithms for the overall optimization of conventional and contemporary machining processes * Provides in-depth analysis of various material removal processes through evolutionary optimization * Details an overview of different evolutionary optimization techniques * Explores advanced processing of various engineering materials-based case studies It further discusses different nature-inspired algorithms-based modeling, prediction, and modeling of machining responses in attempting advanced machining of the latest materials and related engineering problems along with case studies and practical examples. It will be an ideal reference text for graduate students and academic researchers working in the fields of mechanical engineering, aerospace engineering, industrial engineering, manufacturing engineering, and materials science.

This book present the state of the art in Total Productive Maintainance (TPM) and its benefits. The authors present a survey applied to 368 manufacturing industries in order to determine their level of execution of TPM. Then a series of causal models are presented. For each model, the authors present a measure of the dependency between the critical success factors and the benefits obtained, allowing industry managers to differentiate between essential and non-essential activities. The content also allows students and academics to obtain a theoretical and empirical basis on the importance of TPM as a lean manufacturing tool in the context of industry 4.0.

T Level Engineering is written to cover the core elements of the new T Level Engineering qualifications. It provides essential information for T Level Engineering students and teachers, and will be useful as the student moves into higher education or an apprenticeship. The new T Level qualifications offer a realistic option to A Level and other vocational options. After completing a T Level in Engineering the student has a number of options including university courses and higher level apprenticeships. This book is written in an accessible fashion, no previous knowledge of engineering or technology is required, as all the technical terms are readily explained and a detailed glossary and list of abbreviations are included. Whether you are a student, tutor, or work placement manager you will surely find this book an enjoyable read and a handy reference book on your shelf. Andrew Livesey, MA, CEng is an experienced lecturer in engineering at Ashford College, Kent. He was a member of the DfE committee responsible for developing the T Levels and is a T Level Ambassador. His Routledge publications include: Basic Motorsport Engineering (2011), Advanced Motorsport Engineering (2012), The Repair of Vehicle Bodies (2018), Practical Motorsport Engineering (2018), Bicycle Engineering and Technology (2021) and Motorcycle Engineering (2021).

Information systems for manufacturing often follow a three-layer architecture based on an enterprise resource planning (ERP) layer (for order planning), a manufacturing execution system (MES) layer (for factory control), and a shop floor layer (for machine control). Future requirements on flexibility and adaptability require a much closer integration of ERP systems with the manufacturing floor. To achieve this integration, an MES often pushes customer orders to the manufacturing floor in a flexible manner. Moreover, a large amount of shop floor data needs to be filtered and fed into business planning applications such as production planning or supply chain management. Radio Frequency Identification (RFID) chips can play an important role in the collection and management of such data.

Gunther, Kletti, and Kubach explain the potential advantages of using RFID technology in a modern manufacturing and supply chain context. Areas of emphasis include integration of RFID data into legacy IT architectures, RFID-MES-ERP integration, and cost-benefit considerations. Their presentation is not restricted to intra-company production planning, but also emphasizes the benefits of inter-company collaboration. Six case studies based on SAP s ERP systems and MPDV s MES solution show how to successfully implement cross-company supply chain integration using RFID technology."

Achieving a long-term acceptable level of manufacturing profitability through productivity requires the total commitment of management teams and all staff in any manufacturing company and beyond. Awareness and continuous improvement of manufacturing costs behind losses and waste is the core goal of the Manufacturing Cost Policy Deployment (MCPD). Achieving this goal will continually uncover the hidden reserves of profitability through a harmonious transformation of the manufacturing flow, coordinated by the continuous need to improve manufacturing costs. Setting annual targets and means for manufacturing costs improvement (more exactly for costs of losses and waste, and the exact fulfillment of these) requires mobilization of all people in the company to carry out systematic improvement activities (kaizen) and systemic improvement actions (kaikaku) of the processes of each product family cost. The MCPD system was born out of careful observation of the challenges, principles, and phenomena of manufacturing companies and the profound discussions with the people in these companies at all levels. Manufacturing Cost Policy Deployment (MCPD) Transformation: Uncovering Hidden Reserves of Profitability is organized in three sections. The first section presents the concept and the need for an MCPD system from a managerial perspective. In the second section, the transformation of manufacturing companies through the MCPD system is presented, more precisely the details of the initial steps of the implementation of the MCPD, the three phases and the seven steps of the MCPD, and the elements necessary for a constant and consistent application of the MCPD. In the last section, there are two examples of the MCPD implementation in two different types of industries, namely, manufacturing and assembly industry and process industry, and two case studies for the improvement of manufacturing costs for each (cost of equipment setup loss, using kaizenshiro; replacement of bottleneck equipment and associated costs of losses, using kaikaku; cost of quality losses with improving operators' skills to sustain quality, using kaizen; and cost problem solving with the consumption of lubricants for one of the equipment, using A3).

Today s automotive industry places high demands on the performance and flexibility of development strategies and tools. With constant need for reduction in cost and time for engineering-based development new engineering methods have to support a smart link between the working fields of project engineers, designers, simulation engineers, ergonomic specialists, stylists and all other involved parties. Currently, automotive development is driven by the interaction of virtual design and simulation methods in combination with physical development and testing procedures. The trend is definitely moving towards integrated virtual development which leads to intensified implementation and enhancement of integrated computer-aided design. The book starts with an overview of automotive development processes including a discussion of the manifold past and future requirements. Focusing on computer-aided design, a comprehensive overview of fundamentals in geometry representation gives keen insight into mathematical description and modeling techniques of geometrical elements. The generation and structuring of virtual product models within 3D-CAD environment by use of curve, surface and solid modeling is explained in detail and illustrated by various examples. On the basis of parametric geometry generation different methods and tools which are able to increase efficiency in automotive development are explained and compared. Complex assembling, as usual in automotive development, requires the composition and organization of multifarious product structures. This way, knowledge and engineering data management play an important role within the field. Combining the demands of integrated design processes and efficient data management, the application of knowledge based engineering data management is introduced and discussed. A selection of representative applications give insights into the complex interactions of computer-aided design, knowledge based engineering and data management. It is up to the engineers to tap the full potential of virtual product development, whereas the applied methods and strategies represent a key factor on the way to successful creation of new products. The book is directed, but not restricted, to professional project and design engineers as well as to students of the respective disciplines in mechanical engineering. At the same time it caters to whoever is interested in interactions of state of the art computer-aided development. It is up to the engineers to tap the full potential of virtual product development, whereas the applied methods and strategies represent a key factor on the way to successful creation of new products. The book is directed, but not restricted, to professional project and design engineers as well as to students of the respective disciplines in mechanical engineering. At the same time it caters to whoever is interested in interactions of state of the art computer-aided development.

This book serves a unique purpose within the world of engineering. It covers the economics of modern manufacturing and focuses on examining the techniques and methods from a cost perspective. It can be used by both students and professionals alike. The book is useful to students in industrial engineering and mechanical engineering programs as a primary textbook for engineering economy, production costing, and related courses. It can also be used by MBA students specializing in production management and finance. Specific topics of coverage include the computation of direct and indirect cost for manufacturing operations, including a variety of overhead operations in such an environment. Costing of manufacturing methods such as casting, forging, turning, milling, and welding is addressed along with inventory analysis. The book also includes fundamental concepts such as cash flow analysis, present and future worth analysis, and rate of return analysis. Related topics such as equipment replacement, comparison of alternatives, depreciation, buy versus make decisions, interest factors, and equivalence are covered in detail as well. Key Features: Addresses the costing of manufacturing operations through a step-by-step problem solving approach. Includes traditional engineering topics such as cash flow analysis, present worth, future worth analysis, replacement analysis, equivalence, and depreciation are addressed in depth as well. Offers a variety of solved examples that can be used to develop a thorough understanding of the underlying concept. Provides a number of practice problems at the end of each chapter. Presents a large number of figures and tables in almost every chapter, to assist in visualizing the concept and apply it successfully. Production Economics: Evaluating Costs of Operations in Manufacturing and Service Industries focuses on rigorous problem solving. Each topic is presented succinctly along with numerous solved examples, along with a large number of end-of-chapter practice problems where applicable.

This book provides readers with a guide to the use of Digital Twin in manufacturing. It presents a collection of fundamental ideas about sensor electronics and data acquisition, signal and image processing techniques, seamless data communications, artificial intelligence and machine learning for decision making, and explains their necessity for the practical application of Digital Twin in Industry. Providing case studies relevant to the manufacturing processes, systems, and sub-systems, this book is beneficial for both academics and industry professionals within the field of Industry 4.0 and digital manufacturing.

This volume comprises select peer-reviewed contributions from the International Conference on Production and Industrial Engineering (CPIE) 2019. The contents focus on latest research in production and manufacturing engineering including case studies with analytical models and latest numerical approaches. The topics covered include micro, nano, and non-conventional machining, additive manufacturing, casting and forming, joining processes, vibrations and acoustics, materials and processing, product design and development, industrial automation, CAD/CAM and robotics, and sustainability in manufacturing. The book can be useful for students, researchers, and professionals working in manufacturing and production engineering, and other allied fields.

This new volume explores recent research on advanced technologies and methods in production engineering, emphasizing effective overall process control and enhanced optimization. The authors include real-life case studies on advanced machining methods, traditional manufacturing technologies, advanced composite materials, processing with hybrid manufacturing techniques, various joining processes and their applications, micro-structure analysis, and more.

For sophomore or junior-level courses in industrial engineering. Divided into two major areas of study - work systems, and work methods, measurement, and management - this guidebook provides up-to-date, quantitative coverage of work systems and how work is analyzed and designed. Thorough, broad-based coverage addresses nearly all of the traditional topics of industrial engineering that relate to work systems and work science. The author's quantitative approach summarizes many aspects of work systems, operations analysis, and work measurement using mathematical equations and quantitative examples.

"Recent Advances in Intelligent Control Systems" gathers contributions from workers around the world and presents them in four categories according to the style of control employed: fuzzy control; neural control; fuzzy neural control; and intelligent control. The contributions illustrate the interdisciplinary antecedents of intelligent control and contrast its results with those of more traditional control methods. A variety of design examples, drawn primarily from robotics and mechatronics but also representing process and production engineering, large civil structures, network flows, and others, provide instances of the application of computational intelligence for control.

Presenting state-of-the-art research, this collection will be of benefit to researchers in automatic control, automation, computer science (especially artificial intelligence) and mechatronics while graduate students and practicing control engineers working with intelligent systems will find it a good source of study material.

This book presents the select proceedings of the International Conference on Recent Advances in Manufacturing (RAM 2020). This volume, in particular, provides insights into current research trends and opportunities within the manufacturing processes domain such as conventional and unconventional manufacturing, micro and nano manufacturing, chemical and biochemical manufacturing, and computer-integrated manufacturing (CIM). The topics covered include emerging areas of the fourth industrial revolution such as additive manufacturing, sustainable and energy-efficient manufacturing, smart manufacturing, artificial intelligence in manufacturing application, and computer-integrated manufacturing. This book will be useful for to researchers and practitioners alike.

Time-pressed, professionals looking for practical guidance to shape their current or future safety programs should use this book. Pre-Accident Investigations: An Introduction to Organizational Safety helps to identify complex potential incidents before they take place. Based around the ’New View’ of human error, it offers established human performance theory in a highly practical context. Written in an engaging, conversational style, around several case studies, the book is grounded in reality, with examples with which anyone can identify. It is an ideal aid for senior safety executives who want to spread the safety message among their colleagues. It is also an excellent choice for course tutors looking for a narrative-led primer.

Table of Contents

A story of failure. Why think about failure at all? Case study: the Titanic: a story to help you rethink how you think about failure. Change the way your organization reacts to failure . Pre-accident investigation tool. Case study: aviation accidents are the unexpected combination of normal aviation variability. Workers don't cause failure, workers trigger failure. Change is better when you manage change - and change needs to be managed. Case study: nine senior managers: a million different opinions on how to handle a problem...and nobody willing to change. Thinking about where failure will happen. Case study: a crashing limb: thinking about where failure will happen. Fundamentals training: introducing the ’new view’ to your old crew. Case study: how to win friends and influence workers. Starting the journey - the first steps. The four things that matter. Conclusion. Basic reading list for human performance.

Cold formed structural members are being used more widely in routine structural design as the world steel industry moves from the production of hot-rolled section and plate to coil and strip, often with galvanised and/or painted coatings. Steel in this form is more easily delivered from the steel mill to the manufacturing plant where it is usually cold-rolled into open and closed section members.
This book not only summarises the research performed to date on cold form tubluar members and connections but also compares design rules in various standards and provides practical design examples.

In today's competitive world, customer demands for highly reliable products, makes reliability engineering a more challenging task. Reliability analysis is one of the main tools to ensure agreed upon delivery deadlines, which in turn maintains certainty in tangible factors such as goodwill and company reputation. This unique book considers a complex production system composing of several autonomous robots performing manufacturing jobs. The reliability of the complex system is analyzed under different conditions, with different objectives. Various reliability models are developed with each focusing on the specifications of a unique problem, and provides the evaluation of a complex system.

The legislative requirement for cannabis to undergo laboratory testing has followed legalization of medical and recreational use in every U.S. state to date. Cannabis safety testing is a new investment opportunity within the emerging cannabis market that is separate from cultivation, processing, and distribution, allowing individuals and organizations who may have been reluctant to enter previously a new entry route to the cannabis space. However, many of the costs, timelines, operational requirements, and compliance issues are overlooked by people who have not been exposed to regulated laboratory testing. Cannabis Laboratory Fundamentals provides an in-depth review of the key issues that impact cannabis testing laboratories and provides recommendations and solutions to avoid common - but expensive - mistakes. The text goes beyond methodology to include sections on economics, regulation, and operational challenges, making it useful for both new and experienced cannabis laboratory operators, as well as all those who want to understand the opportunities and risks of this industry.

Wavelets: Theory and Applications for Manufacturing presents a systematic description of the fundamentals of wavelet transform and its applications. Given the widespread utilization of rotating machines in modern manufacturing and the increasing need for condition-based, as opposed to fix-interval, intelligent maintenance to minimize machine down time and ensure reliable production, it is of critical importance to advance the science base of signal processing in manufacturing. This volume also deals with condition monitoring and health diagnosis of rotating machine components and systems, such as bearings, spindles, and gearboxes, while also: -Providing a comprehensive survey on wavelets specifically related to problems encountered in manufacturing -Discussing the integration of wavelet transforms with other soft computing techniques such as fuzzy logic, for machine defect and severity classification -Showing how to custom design wavelets for improved performance in signal analysis Focusing on wavelet transform as a tool specifically applied and designed for applications in manufacturing, Wavelets: Theory and Applications for Manufacturing presents material appropriate for both academic researchers and practicing engineers working in the field of manufacturing.

This book focuses on structural characterisation techniques for porous materials. Covering a range of techniques, including gas sorption, mercury porosimetry, thermoporometry, NMR and imaging methods, this practical guide presents the basic theory behind each characterisation technique, and discusses the practicalities of the experimental and data analysis approaches needed for complex industrial samples. The book shows readers how to approach characterising a particular sort of material for the first time and then how to develop a strategy for more in-depth analysis. It also demonstrates how to determine the best techniques for solving particular problems, and describes methods of obtaining the required information, as well as the limitations of various methods. It particularly highlights a scientific approach involving parameter validation and simple acquisition. Featuring examples taken from case studies of real-world industrial materials, this book is intended for industrial practitioners and researchers. It provides a manual of potential techniques and answers questions concerning porous materials that arise in areas such as the catalyst industry, the oil and gas sector, batteries, fuel cells, tissue engineering scaffolds and drug delivery devices.