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Books > Professional & Technical > Mechanical engineering & materials > Production engineering
This book is an excellent best-practice guide for senior managers and directors with innovation responsibilities. It describes how organisations of all sizes and sectors can apply design thinking principles, coupled with commercial awareness, to their innovation agenda. It explains how to keep the customer experience at the centre of innovation efforts and when to apply the range of available practices. It provides a clear, extensive rationale for all advice and techniques offered. Design thinking has become the number one innovation methodology for many businesses, but there has been a lack of clarity about how best to adopt it. It often requires significant mindset and behavioural changes and managers must have a coherent and integrated understanding in order to guide its adoption effectively. Many design thinking implementations are inadequate or sub-optimal through focusing too much on details of individual methods or being too abstract, with ill-defined objectives. This book uniquely provides integrated clarity and rationale across all levels of design thinking practice and introduces the ARRIVE framework for design thinking in business innovation, which the authors have developed over ten years of practice and research. ARRIVE = Audit – Research – Reframe – Ideate – Validate – Execute. The book contains a chapter for each of A-R-R-I-V-E, each of which has explanatory background and step-by-step methods instruction in a clear and standard format. Using the ARRIVE framework, the book provides high-level understanding, rationale and step-by-step guidance for CEOs, senior innovation leaders, innovation project managers and design practitioners in diverse public and private sectors. It applies equally well to innovation of products, services or systems.
The relay feedback test (RFT) has become a popular and efficient in process identification and automatic controller tuning. "Non-parametric Tuning of PID Controllers" couples new modifications of classical RFT with application-specific optimal tuning rules to form a non-parametric method of test-and-tuning. Test and tuning are coordinated through a set of common parameters so that a PID controller can obtain the desired gain or phase margins in a system exactly, even with unknown process dynamics. The concept of process-specific optimal tuning rules in the nonparametric setup, with corresponding tuning rules for flow, level pressure, and temperature control loops is presented in the text. Common problems of tuning accuracy based on parametric and non-parametric approaches are addressed. In addition, the text treats the parametric approach to tuning based on the modified RFT approach and the exact model of oscillations in the system under test using the locus of a perturbedrelay system (LPRS) method. Industrial loop tuning for distributed control systems using modified RFT is also described. Many of the problems of tuning rules optimization and identification with modified RFT are accompanied by MATLAB(r) code, downloadable from http: //extras.springer.com/978-1-4471-4464-9 to allow the reader to duplicate the results. "Non-parametric Tuning of PID Controllers" is written for readers with previous knowledge of linear control and will be of interest to academic control researchers and graduate students and to practitioners working in a variety of chemical- mechanical- and process-engineering-related industries.
Three Dimensional Weaving is a nascent technology which has triggered research interests around the world. The technology has the potential to finely balance the in-plane and out-of plane properties in composites. This state-of-the-art book focuses on three emerging 3D weaving technologies viz., Orthogonal weaving, Angle interlock weaving and Dual Plane shedding based 3D weaving. It provides focused knowledge about these technologies and has a pragmatic approach to developing customized 3D weaving machines. Fundamental approach to understanding weave design basics, thereupon practical weaving , addressing quality aspects, arriving at testing approaches are all detailed in the book. The applications for these technologies are both in strategic (space, aerospace, defense) as well as societal (medical, automobile) sectors. The book has six chapters, wherein the first three chapters are devoted to Orthogonal and angle interlock weaving and their quality control aspects. Approach to weaving preforms of complex geometries such as T-stiffeners, tapers, Origami-based structures are also discussed The fourth and fifth chapter are entirely devoted to machinery development for Dual plane shedding based 3D weaving often termed as 'True 3D weaving'. The chapters discuss detailed machine design of the sub-elements such as let-off, shedding, picking, beat-up and take-up. The reader is taken through a prototype development of a 3D weaving machine by way of concept, illustrations, practical development and weaving of samples. The sixth chapter summarises the editor's views about the technology. This volume will be beneficial to scientists and researchers in both academia and the industry.
This book explains the tools and processes that allow changes in the way maintenance works. It allows you to learn industrial maintenance and reliability concepts and how to improve the maintenance performance, so you can move from reactive maintenance to proactive maintenance. This book includes real cases that exemplify concepts of maintenance and reliability. It presents a diagram with practical evidence and explains how to move from reactive to proactive maintenance. It's written in a storytelling style that keeps the attention of the reader and provides tools for young and experienced professionals. This book is useful for anyone working in the maintenance and reliability fields, as well as plant engineers, and industrial engineers and managers in general.
A substantial amount of research has been conducted on consecutive k-out-of-n and related reliability systems over the past four decades. These systems have been used to model various engineering systems such as the microwave stations of telecoms network, oil pipeline systems, and vacuum systems in an electron accelerator. As such, studies of reliability properties of consecutive k-out-of-n structures have attracted significant attention from both theoretical and practical approaches. In the modern era of technology, the redundancies are employed in the various industrial systems to prevent them from failure/sudden failure or to recover from failures. This book is meant to provide knowledge and help engineers and academicians in understanding reliability engineering by using k-out-of-n structures. The material is also targeted at postgraduate or senior undergraduate students pursuing reliability engineering.
Engineering systems are an important element of world economy. Each year billions of dollars are spent to develop, manufacture, operate, and maintain various types of engineering systems about the globe. The reliability and usability of these systems have become important because of their increasing complexity, sophistication, and non-specialist users. Global competition and other factors are forcing manufacturers to produce highly reliable and usable engineering systems. Along with examples and solutions, this book integrates engineering systems reliability and usability into a single volume for those individuals that directly or indirectly are concerned with these areas.
Developing and maintaining a disciplined management system provides any organization with a blueprint for exceptional performance and success. Indeed, for larger multinational corporations, a management system is a critical component for sustainable growth and performance management. In this book, the authors discuss a series of fundamentals for creating an operationally excellent management system (OEMS). The book also examines the business performance impact of an OEMS across leading gas and oil organizations, such as Exxon Mobil, BP, Suncor, and Chevron. In 7 Fundamentals of an Operationally Excellent Management System, the authors discuss each fundamental in detail and provide the supporting training and workshop materials that are essential for integrating these fundamentals into the business processes of the organization. The seven fundamentals identified by the authors provide a sequential approach for developing and executing an OEMS across any organization. Integrating sound organizational and business practices with personnel and process safety management principles, the book is an invaluable resource for organizations seeking operational discipline and excellence. Well-supported with graphics and practical examples, the book provides a simple pathway for an organization to evolve its management system into an OEMS designed to reduce workplace incidents and improve business performance on a sustainable basis. The management system principles discussed in the book are intended for the business leader who is motivated to transition his or her organization from ordinary, through best in class, to an organization of world-class stature and performance.
Global Logistics Management focuses on the evolution of logistics in the last two decades, and highlights recent developments from a worldwide perspective. The book details a wide range of application-oriented studies, from metropolitan bus routing problems to relief logistics, and introduces the state of the art on some classical applications. The book addresses typical logistic problems, most specifically the vehicle routing problem (VRP), followed by a series of analyses and discussions on various logistics problems plaguing airline and marine systems. The text addresses problems encountered in continuous space, and discusses the issue of consolidation, scheduling, and replenishment decisions together with routing. It proposes a methodology that supports decision making at a tactical and operational level associated with daily inventory management, and also examines the three-echelon logistic network. This material provides numerous examples and additional topics that include: An analysis for the airline industry and a novel approach for airline logistics including fare pricing and seat inventory control The berth-crane allocation problem in container terminals A marine system logistics application Ice navigation problems and factors that affect ice navigation Pharmaceutical warehouse route design problems An application in healthcare logistics in which medical suppliers are evaluated through a fuzzy linguistic representation model A real data-driven simulation model that outputs a new shuttle system A model that integrates routing and batching problems Joint replenishment and transportation problems Global Logistics Management clearly illustrates logistic problems encountered in many different application areas, and provides you with the latest advances in classical applications.
Inventory Planning with Innovation: A Cost Focus discusses inventory planning concepts with major emphasis on innovation to reduce cost in a single volume. Provides an understanding of innovation efforts and linking it with inventory planning in reducing cost. Offers various factors influencing innovation efforts, knowledge of investment or expenditure that might be estimated before starting the innovation efforts, purchase inventory, and the manufacturing inventory. Covers important concepts including innovation efforts, strategic period, procurement inventory, total cost estimation, production inventory, related total cost planning, multiple products, multiple items procurements, and multiple items manufacture. This reference is primarily written for senior undergraduate, graduate students, and professionals in the field of industrial engineering, production engineering, and manufacturing science.
The book contains the latest developments in the field of life cycle assessment (LCA) and its application. It contains numerous research articles from leading German research institutes working towards the further development of the methodology. The book provides important insights for professionals working in the field of sustainability assessment, for researchers interested in the current state of the research of the methodology and its application as well as for advanced university students in different science and engineering fields.
This book covers recent research and trends in Manufacturing Engineering. The chapters emphasize different aspects of the transformation from materials to products. It provides the reader with fundamental materials treatments and the integration of processes. Concepts such as green and lean manufacturing are also covered in this book.
The book presents an integrated planning concept for heat flows in production systems comprising various short term and long term related models. Detailed explanations about the modeling and implementation of all relevant system elements such as generic and specific machines types, technical building services (TBS), production planning and control aspects, heat storage units and (waste) heat designs follow. Due to resulting amounts of data, the concept foresees system level appropriate indicators and visualizations for a facilitatedevaluation of the model results. An application procedure embeds and describes all models as well.Three exemplary application cases demonstrate the applicability, including the manufacturing of shafts for automotive transmissions, a cooling water system and an academic learning environment.
This book, from the perspective of reliability science construction, proposes a new theory called BELIEF RELIABILITY theory on the basis of probability theory, uncertainty theory and chance theory. The main topics include the philosophical basis of reliability science, the principles of reliability science, the criteria of reasonable reliability metrics and the basic theoretical framework and methodology of belief reliability theory. In this book, the belief reliability metric, analysis, design and evaluation methods will provide readers with a brand-new perspective on reliability applications and uncertainty quantification.
This book will change the way you think about problems. It focuses on creating solutions to all sorts of complex problems by taking a practical, problem-solving approach. It discusses not only what needs to be done, but it also provides guidance and examples of how to do it. The book applies systems thinking to systems engineering and introduces several innovative concepts such as direct and indirect stakeholders and the Nine-System Model, which provides the context for the activities performed in the project, along with a framework for successful stakeholder management. A list of the figures and tables in this book is available at https://www.crcpress.com/9781138387935. FEATURES * Treats systems engineering as a problem-solving methodology * Describes what tools systems engineers use and how they use them in each state of the system lifecycle * Discusses the perennial problem of poor requirements, defines the grammar and structure of a requirement, and provides a template for a good imperative construction statement and the requirements for writing requirements * Provides examples of bad and questionable requirements and explains the reasons why they are bad and questionable * Introduces new concepts such as direct and indirect stakeholders and the Shmemp! * Includes the Nine-System Model and other unique tools for systems engineering
This book features original research articles on the topic of mathematical modelling and fractional differential equations. The contributions, written by leading researchers in the field, consist of chapters on classical and modern dynamical systems modelled by fractional differential equations in physics, engineering, signal processing, fluid mechanics, and bioengineering, manufacturing, systems engineering, and project management. The book offers theory and practical applications for the solutions of real-life problems and will be of interest to graduate level students, educators, researchers, and scientists interested in mathematical modelling and its diverse applications. Features Presents several recent developments in the theory and applications of fractional calculus Includes chapters on different analytical and numerical methods dedicated to several mathematical equations Develops methods for the mathematical models which are governed by fractional differential equations Provides methods for models in physics, engineering, signal processing, fluid mechanics, and bioengineering Discusses real-world problems, theory, and applications
This book contains selected papers from International Symposium for Production Research 2021, held on October 7-9, 2021, online, Turkey. The book reports recent advances in production engineering and operations. It explores topics including production research; production management; operations management; industry 4.0; industrial engineering; mechanical engineering; engineering management; and operational research. Presenting real-life applications, case studies, and mathematical models, this book is of interest to researchers, academics, and practitioners in the field of production and operation engineering. It provides both the results of recent research and practical solutions to real-world problems.
This book gathers selected peer-reviewed papers presented at the 6th European Lean Educator Conference (ELEC), held in Milan, Italy, on November 11-13, 2019. The conference topics include the following: lean trainings in university and industry collaborations; lean product and process development; lean and people empowerment; emerging contexts for lean applications; measuring lean performance; lean, green and circular; continuous improvement initiatives; lean thinking in practice; organizational culture in lean journeys; and innovative training approaches to teaching lean management. The contributions explore the latest academic and industrial findings on and advances in lean education, and identify innovative methods that allow lean thinking benefits to be achieved in practice. As such, the book presents the outcomes of a fruitful exchange between academia and industry designed to help train the next generation of lean educators.
This book covers some of the most popular methods in design space sampling, ensembling surrogate models, multi-fidelity surrogate model construction, surrogate model selection and validation, surrogate-based robust design optimization, and surrogate-based evolutionary optimization. Surrogate or metamodels are now frequently used in complex engineering product design to replace expensive simulations or physical experiments. They are constructed from available input parameter values and the corresponding output performance or quantities of interest (QOIs) to provide predictions based on the fitted or interpolated mathematical relationships. The book highlights a range of methods for ensembling surrogate and multi-fidelity models, which offer a good balance between surrogate modeling accuracy and building cost. A number of real-world engineering design problems, such as three-dimensional aircraft design, are also provided to illustrate the ability of surrogates for supporting complex engineering design. Lastly, illustrative examples are included throughout to help explain the approaches in a more "hands-on" manner.
This book presents a comprehensive compilation of practical systems engineering models. The application and recognition of systems engineering is spreading rapidly, however there is no book that addresses the availability and usability of systems engineering models. Notable among the models to be included are the V-Model, DEJI Model, and Waterfall Model. There are other models developed for specific organizational needs, which will be identified and presented in a practical template so that other organizations can learn and use them. A better understanding of the models, through a comprehensive book, will make these models more visible, embraced, and applied across the spectrum. Visit www.DEJImodel.com for model details. Features Covers applications to both small and large problems Displays decomposition of complex problems into smaller manageable chunks Discusses direct considerations of the pertinent constraints that exist in the problem domain Presents systematic linking of inputs to goals and outputs
Responsible Manufacturing has become an obligation to the environment and to society itself, enforced primarily by customer perspective and governmental regulations on environmental issues. This is mainly driven by the escalating deterioration of the environment, such as diminishing raw material resources, overflowing waste sites, and increasing levels of pollution. Responsible Manufacturing related issues have found a large following in industry and academia, which aim to find solutions to the problems that arise in this newly emerged research area. Problems are widespread, including the ones related to the lifecycle of products, disassembly, material recovery, remanufacturing, and pollution prevention. Organized into sixteen chapters, this book provides a foundation for academicians and practitioners, and addresses several important issues faced by strategic, tactical, and operation planners of Responsible Manufacturing. Using efficient models in a variety of decision-making situations, it provides easy-to-use mathematical and/or simulation modeling-based solution methodologies for the majority of the issues. Features Addresses a variety of state-of-the-art issues in Responsible Manufacturing Highlights how popular industrial engineering and operations research techniques can be effectively exploited to find the most effective solutions to problems Presents how a specific issue can be approached or modeled in a given decision-making situation Covers strategic, tactical, and operational systems issues Provides a foundation for academicians and practitioners interested in building bodies of knowledge in this new and fast-growing area
This book presents an integrated systems approach to manufacturing and business enterprise. Traditionally, these topics are treated as separate and independent subjects, but the practical fact is that the manufacturing and the business enterprises are intertwined. Currently, there is no book on the market that addresses both subjects from an integrated systems engineering approach with a manufacturing engineering foundation. Topics covered include engineering process, systems modeling, business enterprise, forecasting, inventory management, product design, and project management. Features Provides in-depth treatment of modern manufacturing processes, systems, and tools Uses an integrated systems life-cycle approach to manufacturing and business Includes business proposals Discusses prototype manufacturing and/or business development processes Presents concepts, steps, and procedures for achieving an integrated enterprise of manufacturing and business
This book provides the latest research advances in the field of system reliability assurance and engineering. It contains reference material for applications of reliability in system engineering, offering a theoretical sound background with adequate numerical illustrations. Included are concepts pertaining to reliability analysis, assurance techniques and methodologies, tools, and practical applications of system reliability modeling and allocation. The collection discusses various soft computing techniques like artificial intelligence and particle swarm optimization approach for reliability assessment. Importance of differentiating between the optimal release time and testing stop time of the software has been explicitly discussed and presented in the book. Features: Creates understanding of the costs associated with complex systems Covers reliability measurement of engineering systems Incorporates an efficient effort-based expenditure policy incorporating cost and reliability criteria Provides information for optimal testing stop and release time of software system Presents software performance and security layout Addresses reliability prediction and its maintenance through advanced analytics techniques Overall, System Reliability Management: Solutions and Techniques is a collaborative and interdisciplinary approach for better communication of problems and solutions to increase the performance of the system for better utilization and resource management.
Reliability theory is a multidisciplinary science aimed at developing complex systems that are resistant to failures. Reliability engineering has emerged as a main field not only for scientists and researchers, but also for engineers and industrial managers. This book covers the recent developments in reliability engineering. It presents new theoretical issues that were not previously published, as well as the solutions of practical problems and case studies illustrating the applications methodology. This book is written by a number of leading scientists, analysts, mathematicians, statisticians, and engineers who have been working on the front end of reliability science and engineering. Reliability Engineering: Theory and Applications covers the recent developments in reliability engineering. It presents new theoretical issues that were not previously presented in the literature, as well as the solutions of important practical problems and case studies illustrating the applications methodology. Features Covers applications to reliability engineering practice Discusses current advances and developments Introduces current achievements in the field Considers and analyses case studies along with real world examples Presents numerous examples to illustrate the theoretical results
Affordability is a new concept that allows the implementation of Continuous Improvement for any organization. It encapsulates contemporary methods that improve product and service profitability, increases market share, value, speed, quality and capability, and cuts down on cost. This new method addresses the needs of growing, improving, and sustaining an organization. It provides a framework and foundation for launching improvement initiatives, deploying continuous improvement, and maintaining the cultural habits and behaviors required to continue such efforts. Case studies from a variety of industries, businesses, and institutions are provided.
Supply chain management decisions are made under the conflicting criteria of maximizing profit and customer responsiveness while minimizing supply chain risk. Multiple Criteria Decision Making in Supply Chain Management provides a comprehensive overview of multi-criteria optimization models and methods that can be used in supply chain decision making. Presenting the contributions of internationally known authors, researchers, educators, and practitioners, this new book in the Operations Research Series provides readers with a single source guide to recent developments in this area. The focus of the book is on the design and operation of the supply chain system, which involves connecting many production and distribution systems, often across wide geographic distances, in such a way that the businesses involved can ultimately satisfy the consumer demand as efficiently as possible, resulting in maximum financial returns to those businesses connected to that supply chain system. The book includes several case studies on the design and operation of supply chain networks in manufacturing and healthcare. |
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