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Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining (Hardcover, 1st ed. 2016)
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Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining (Hardcover, 1st ed. 2016)
Series: Materials Forming, Machining and Tribology
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This work describes an experimental investigation with the aim to
evaluate and establish wire spark erosion machining (WSEM) as a
viable alternative for high quality miniature gear manufacturing.
External spur type miniature brass (ASTM 858) gears with 12 teeth,
9.8 mm outside diameter and 5 mm face width were manufactured by
WSEM. The research work was accomplished in four distinct
experimental stages viz., preliminary, pilot, main and
confirmation. The aim, scope and findings of each stage are
progressively presented and discussed. In essence, the
investigation found that it was possible to manufacture miniature
gears to high quality by using WSEM. Gears up to DIN 5 quality with
a good surface finish (1.2 m average roughness) and satisfactory
surface integrity were achieved. The results suggest that WSEM
should be considered a viable alternative to conventional miniature
gear manufacturing techniques and that in some instances it may
even be superior. This work will prove useful to researchers and
professionals in the field of miniature and micro-scale
manufacturing and machining.
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